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US3900320A Expired / Lapsed US ⏱️ 0.0 years remaining

Activation method for electroless plating

Assignee: Bell and Howell Co
•
Filing: 1971-09-30
•
Granted: 1975-08-19
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Expires: 1991-09-30
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Abstract

Abstract A process for metallizing a plastic or ceramic base. A pre-plate solution comprising a compound of catalytic metal, such as a palladium salt, binder material such as one or more polymers and/or polymer formers, and solvent are applied to the base and dried so as to form a polymer layer of about 20*A to about 3000*A thick which may thereafter be directly plated by contact with an electroless plating solution. The pre-plate solution has specified viscosity characteristics and concentration levels of catalytic metal compound. A tenacious plate can be obtained on a ceramic base by pyrolyzing the polymer layer and thereafter applying an electroless plating solution. A photosensitive polymer former can be used as a component of the pre-plate solution for photographically developing a plateable pattern on a substrate such as a circuit board, printing plate or the like.

Inventors

  • 👤 John H Rolker
  • 👤 Bradley A Carson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 18:26
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/004; G03F7/0047; C; C23; C23C; C23C18/00; C23C18/02; C23C18/08; C23C18/16; C23C18/1601; C23C18/1633; C23C18/1646; C23C18/165; C23C18/1651; H; H05; H05K; H05K3/00; H05K3/10; H05K3/18; H05K3/181; H05K3/182; H05K3/185

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 170 words
A METHOD FOR FORMING A METAL IMAGE ON AN ORGANIC POLYMER BASE, WHICH COMPRISES: COMBINING IN SOLUTION A METAL-CONTAINING COMPONENT CAPABLE OF FORMING CATALYTIC BONDING SITES FOR AN ELECTROLESS METAL PLATING PROCESS, PHOTOSENSITIVE POLYMERIZABLE BINDER MATERIAL AND AT LEAST ONE SOLVENT FOR SAID BINDER MATERIAL AND SAID COMPONENT, THE WEIGHT RATIO OF SAID BINDER MATERIAL TO THE METAL PORTION OF SAID METAL-CONTAINING COMPONENT IN SAID COMBINATION BEING FROM ABOUT 0.3:1 TO ABOUT 15:1, SAID COMBINATION HAVING A VISCOSITY, UNDER THE CONDITIONS OF ITS APPLICATION TO SAID BASE, EQUIVALENT TO A NEWTONIAN FLUID VISCOSITY OF ABOUT 0.2 TO ABOUT 100 CENTIPOISES: APPLYING SAID COMBINATION TO SAID BASE AND DRYING AT A TEMPERATURE OF 20*-150* SO AS TO FORM A LAYER THEREOF ABOUT 20 A TO ABOUT 3000 A THICK ON SAID BASE, PHOTOGRAPHICALLY EXPOSING SAID LAYER TO FORM SOLVENT-RESISTANT POLYMERIZED IMAGE PORTIONS ON SAID PLATE AGAINST A SOLVENT-SOLUBLE BACKGROUND, THEREAFTER TREATING SAID LAYER WITH SOLVENT TO REMOVE SAID BACKGROUND, AND THEREAFTER ELECTROLESSLY PLATING SAID IMAGE PORTIONS TO FORM SAID METAL IMAGE.
Claim 2
Independent Claim 170 words
A METHOD FOR FORMING A METAL IMAGE ON AN ORGANIC POLYMER BASE, WHICH COMPRISES: COMBINING IN SOLUTION A METAL-CONTAINING COMPONENT CAPABLE OF FORMING CATALYTIC BONDING SITES FOR AN ELECTROLESS METAL PLATING PROCESS, PHOTOSENSITIVE POLYMERIZABLE BINDER MATERIAL AND AT LEAST ONE SOLVENT FOR SAID BINDER MATERIAL AND SAID COMPONENT, THE WEIGHT RATIO OF SAID BINDER MATERIAL TO THE METAL PORTION OF SAID METAL-CONTAINING COMPONENT IN SAID COMBINATION BEING FROM ABOUT 0.3:1 TO ABOUT 15:1, SAID COMBINATION HAVING A VISCOSITY, UNDER THE CONDITIONS OF ITS APPLICATION TO SAID BASE, EQUIVALENT TO A NEWTONIAN FLUID VISCOSITY OF ABOUT 0.2 TO ABOUT 100 CENTIPOISES: APPLYING SAID COMBINATION TO SAID BASE AND DRYING AT A TEMPERATURE OF 20*-150* SO AS TO FORM A LAYER THEREOF ABOUT 20 A TO ABOUT 3000 A THICK ON SAID BASE, PHOTOGRAPHICALLY EXPOSING SAID LAYER TO FORM SOLVENT-RESISTANT POLYMERIZED IMAGE PORTIONS ON SAID PLATE AGAINST A SOLVENT-SOLUBLE BACKGROUND, THEREAFTER TREATING SAID LAYER WITH SOLVENT TO REMOVE SAID BACKGROUND, AND THEREAFTER ELECTROLESSLY PLATING SAID IMAGE PORTIONS TO FORM SAID METAL IMAGE.
Claim 3
Dependent Claim 31 words
The invention according to claim 1 in which said component comprises a metal compound capable of being reduced to its active metal constituent so as to form said catalytic bonding sites.
Claim 4
Dependent Claim 27 words
The invention according to claim 1 in which said component comprises a plurality of noble metal particles of about 5 A to about 2000 A in size.
Claim 5
Dependent Claim 32 words
The invention according to claim 2 in which the weight ratio of said binder material to the metal component of said metal compound in said combination is about 0.3:1 to about 8:1.
Claim 6
Dependent Claim 35 words
The invention according to claim 1 in which said combination has a viscosity, under the conditions of its application to said base, equivalent to a Newtonian fluid viscosity of about 0.2 to about 10 centipoises.
Claim 7
Dependent Claim 15 words
The invention according to claim 2 in which said metal compound is a palladium salt.
Claim 8
Dependent Claim 22 words
The invention according to claim 1 in which said binder material additionally comprises one or more non-photosensitive polymers or non-photosensitive polymer formers.

References Cited (Backward Citations)

US3262790A Cited
US3347724A Cited
US3523824A Cited
US3719490A Cited
US3615471A Cited
US3779758A Cited
US3672986A Cited
US3642476A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-08-18 1979-02-17 1979-08-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-08-18 1983-02-17 1983-08-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-08-18 1987-02-17 1987-08-19 $7700.00 Window Closed / Lapsed

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