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US4555391A Expired / Lapsed US ⏱️ 0.0 years remaining

Dry injection flue gas desulfurization process

Assignee: Intermountain Research and Development Corp
•
Filing: 1984-07-24
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Granted: 1985-11-26
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Expires: 2004-07-24
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Abstract

Abstract YUtilization of a soda-type dry sorbent in a dry injection flue gas desulfurization process is increased, without sacrifice in the SO 2 removal efficiency, by reinjecting a portion of the sorbent collected in the baghouse filter back into the hot flue gas stream along with fresh sorbent; the recycled sorbent is optionally cooled below the bag filter temperature prior to its reinjection.

Inventors

  • 👤 Michael J. Cyran
  • 👤 Kuei-Hsiung Wang

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 06:42
CPC Classifications
B; B01; B01D; B01D53/00; B01D53/34; B01D53/46; B01D53/48; B01D53/50; B01D53/508

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 147 words
A dry injection process for desulfurizing a flue gas stream with a soda-type dry sorbent, which comprises (i) injecting a soda-type particulate dry sorbent into a hot flue gas stream containing sulfur dioxide to desulfurize the gas stream said sorbent being substantially all smaller than about 40 mesh sieve; (ii) collecting the dry sorbent in a bag filter; (iii) removing the collected dry sorbent from the bag filter; (iv) recycling a portion of the removed sorbent for reinjection into the flue gas stream; (v) cooling the recycled sorbent below the bag filter temperature, prior to its reinjection, to a temperature below about 90° C. at which the sodium utilization of the sorbent is enhanced; and (vi) reinjecting the cooled, recycled sorbent into the hot flue gas stream at a ratio of from about 0.2:1 to 5:1 reinjected sorbent: fresh injected sorbent, based on their respective sodium contents.
Claim 2
Dependent Claim 147 words
A dry injection process for desulfurizing a flue gas stream with a soda-type dry sorbent, which comprises (i) injecting a soda-type particulate dry sorbent into a hot flue gas stream containing sulfur dioxide to desulfurize the gas stream said sorbent being substantially all smaller than about 40 mesh sieve; (ii) collecting the dry sorbent in a bag filter; (iii) removing the collected dry sorbent from the bag filter; (iv) recycling a portion of the removed sorbent for reinjection into the flue gas stream; (v) cooling the recycled sorbent below the bag filter temperature, prior to its reinjection, to a temperature below about 90° C. at which the sodium utilization of the sorbent is enhanced; and (vi) reinjecting the cooled, recycled sorbent into the hot flue gas stream at a ratio of from about 0.2:1 to 5:1 reinjected sorbent: fresh injected sorbent, based on their respective sodium contents.
Claim 3
Dependent Claim 22 words
The process of claim 1 wherein the soda-type sorbent is selected from sodium bicarbonate, Wegscheider's salt, sodium sesquicarbonate, and absorptive soda ash.
Claim 4
Dependent Claim 24 words
The process of claim 1 where in the soda-type sorbent has a particle sizing that is substantially all smaller than about 100 mesh sieve.
Claim 5
Dependent Claim 25 words
The process of claim 1 wherein the soda-type sorbent has an average particle size that lies between 100 mesh sieve and about 400 mesh sieve.
Claim 6
Dependent Claim 24 words
The process of claim 1 wherein the soda-type sorbent has an average particle size that lies between 140 mesh sieve and 325 mesh sieve.
Claim 7
Dependent Claim 22 words
The process of claim 1 which further comprises crushing the recycled sorbent prior to its being reinjected into the flue gas stream.
Claim 8
Dependent Claim 27 words
The process of claim 1 wherein the sorbent is reinjected at a ratio of from 0.5:1 to 3:1 reinjected sorbent:fresh sorbent, based on their respective sodium contents.
Claim 9
Dependent Claim 20 words
The process of claim 1 wherein the bag filter collection period is from about 15 minutes to about 6 hours.
Claim 10
Dependent Claim 24 words
The process of claim 1 wherein the temperature of the collected dry sorbent in the bag filter is from about 100° to 250° C.
Claim 11
Dependent Claim 20 words
The process of claim 1 wherein the flue gas stream contains not more than 0.4 wt. % SO 2 .
Claim 12
Dependent Claim 29 words
The process of claim 1 wherein the SO 2 -containing flue gas stream is obtained from the combustion of coal containing not more than about 2 wt. % sulfur.
Claim 13
Dependent Claim 24 words
The process of claim 1 wherein sufficient sorbent is injected to remove at least 70% of the sulfur dioxide in the flue gas stream.
Claim 14
Dependent Claim 24 words
The process of claim 1 wherein sufficient sorbent is injected to remove at least 90% of the sulfur dioxide in the flue gas stream.
Claim 15
Dependent Claim 25 words
The process of claim 1 wherein the recycle ratio is adjusted to provide a utilization of sodium in the dry sorbent of at least 70%.
Claim 16
Dependent Claim 25 words
The process of claim 1 wherein the recycle ratio is adjusted to provide a utilization of sodium in the dry sorbent of at least 85%.
Claim 17
Dependent Claim 23 words
The process of claim 1 wherein an electrostatic precipitator is employed in lieu of a fabric filter baghouse to collect the dry sorbent.
Claim 18
Dependent Claim 11 words
The process of claim 1 wherein the sorbent is sodium sesquicarbonate.
Claim 19
Dependent Claim 17 words
The process of claim 1 wherein the recycled sorbent is cooled below a temperature of 70° C.
Claim 20
Dependent Claim 11 words
The process of claim 18 wherein the sorbent is trona ore.
Claim 21
Dependent Claim 17 words
The process of claim 1 wherein the recycled sorbent is cooled below a temperature of 50° C.
Claim 22
Dependent Claim 31 words
The process of claim 1 wherein the recycled, cooled sorbent is allowed to remain at the cooler temperature for at least five minutes before being reinjected into the flue gas stream.
Claim 23
Dependent Claim 28 words
The process of claim 1 wherein the collected dry sorbent is cooled in situ in the bag filter, upon completion of the filter cycle but before its removal.
Claim 24
Dependent Claim 30 words
The process of claim 1 wherein the portion of removed dry sorbent that is recycled is cooled after its removal from the bag filter, upon completion of the filter cycle.

References Cited (Backward Citations)

US3852410A Cited
US3880629A Cited
US4018868A Cited
US4061476A Cited
US4197278A Cited
US4197278B1 Cited
US4324770A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-11-25 1989-05-27 1989-11-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-11-25 1993-05-27 1993-11-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-11-25 1997-05-27 1997-11-26 $7700.00 Window Closed / Lapsed

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