Two cycle loop scavenged engine with improved transfer passage flow

Claim 2

In a two cycle loop scavenged internal combustion engine having a piston reciprocal in a cylinder between a crankcase and a combustion chamber in a die cast cylinder block having a transfer passage between said crankcase and an intake port in said combustion chamber, said transfer passage extending within said cylinder block along the exterior wall of said cylinder and having a die-receiving opening generally opposite to said exterior cylinder wall to permit die casting of said cylinder block, and having a die cast port runner cover received in said opening, said port runner cover having a given configuration to shape said transfer passage and direct flow from said crankcase in a path outwardly away from said cylinder wall and curving and funneling said passage to a smaller lateral area toward said intake port to increase flow velocity thereat, the improvement comprising: means in said transfer passage blocking flow contiguously along said exterior cylinder wall in said transfer passage which would otherwise short-circuit the flow through the remainder of said transfer passage in said path curved away from said cylinder wall and funneled to said smaller area at said intake port, whereby to afford intake port flow in said combustion chamber in a direction determined by the non-short-circuited path in said transfer passage, and substantially eliminate direction-altering flow in said combustion chamber from said intake port otherwise due to said short-circuit path, wherein said blocking means in said transfer passage comprises fuel-resistant material trapped between and engaging portions of said exterior cylinder wall and said port runner cover toward the intake port end of said transfer passage.

Claim 3

The invention according to claim 1 wherein said fuel-resistant material comprises a strip of sufficient thickness to bear contiguously between facing said portions of said exterior cylinder wall and port runner cover, said strip having a length extending in the flow direction through said transfer passage and having a tapered width which increases toward the intake port end of said transfer passage.

Claim 4

A two cycle loop scavenged internal combustion engine comprising: a piston reciprocal in a cylinder between a crankcase and a combustion chamber in a die cast cylinder block having a transfer passage between said crankcase and an intake port in said combustion chamber; said transfer passage extending within said cylinder block along the exterior wall of said cylinder and having a die-receiving opening generally opposite said exterior cylinder wall to permit die casting of said cylinder block; a die cast port runner cover received in said opening in said cylinder block and having a given configuration shaping said transfer passage and directing flow from said crankcase in a path curved outwardly away from said exterior cylinder wall and curving and funneling said transfer passage to a smaller lateral area toward said intake port to increase flow velocity thereat; means in said transfer passage blocking flow contiguously along said exterior cylinder wall in said transfer passage which would otherwise short-circuit the flow through the remainder of said transfer passage in said path curved away from said exterior cylinder wall and funneled to said smaller area at said intake port, whereby to afford intake port flow in said combustion chamber in a direction determined by the non-short-circuited path in said transfer passage, and substantially eliminate direction-altering flow in said combustion chamber from said intake port otherwise due to said short-circuit path; said blocking means in said transfer passage comprising fuel-resistant material trapped between and engaging portions of said exterior cylinder wall and said port runner cover proximate the intake port end of said transfer passage; said opening in said cylinder block having an outer surface on said block lying in a y-z plane, the reciprocal movement of said piston being in the y-direction, said opening in said cylinder block extending inwardly in an x-direction into said block, where x, y and z directional axes are normal to each other, said opening being formed by sidewalls extending in the x-direction from said outer surface, one of said sidewalls extending inwardly to said exterior cylinder wall which then extends in an arc further inwardly in the x-direction and also in the z-direction; said port runner cover has an outer portion at said outer surface of said opening in said cylinder block and has sidewalls extending into said opening in said x-direction adjacent said sidewalls of said opening in said cylinder block, and has an inner surface lying generally in a y-z plane at the innermost extent of said port runner cover sidewalls and has an oblique surface extending between said innermost surface and the port runner cover sidewall adjacent said one sidewall of said opening in said cylinder block, said fuel-resistant strip being disposed along said oblique surface.

Claim 5

A two cycle loop scavenged internal combustion engine comprising: a piston reciprocal in a cylinder between a crankcase and a combustion chamber in a die cast cylinder block having a transfer passage between said crankcase and an intake port in said combustion chamber; said transfer passage extending within said cylinder block along the exterior wall of said cylinder and having a die-receiving opening generally opposite said exterior cylinder wall to permit die casting of said cylinder block; a die cast port runner cover received in said opening in said cylinder block and having a given configuration shaping said transfer passage and directing flow from said crankcase in a path curved outwardly away from said exterior cylinder wall and curving and funneling said transfer passage to a smaller lateral area toward said intake port to increase flow velocity thereat; means in said transfer passage blocking flow contiguously along said exterior cylinder wall in said transfer passage which would otherwise short-circuit the flow through the remainder of said transfer passage in said path curved away from said exterior cylinder wall and funneled to said smaller area at said intake port, whereby to afford intake port flow in said combustion chamber in a direction determined by the non-short-circuited path in said transfer passage, and substantially eliminate direction-altering flow in said combustion chamber from said intake port otherwise due to said short-circuit path; said blocking means in said transfer passage comprising fuel-resistant material trapped between and engaging portions of said exterior cylinder wall and said port runner cover proximate the intake port end of said transfer passage; said opening in said cylinder block having an outer surface on said block lying in a y-z plane, the reciprocal movement of said piston being in the y-direction, said opening in said cylinder block extending inwardly in an x-direction into said block, where x, y and z directional axes are normal to each other, said opening being formed by sidewalls extending in the x-direction from said outer surface, one of said sidewalls extending inwardly to said exterior cylinder wall which then extends in an arc further inwardly in the x-direction and also in the z-direction; said port runner cover has an outer portion at said outer surface of said opening in said cylinder block and has sidewalls extending into said opening in said x-direction adjacent said sidewalls of said opening in said cylinder block, and has an inner surface lying generally in a y-z plane at the innermost extent of said port runner cover sidewalls and has an oblique surface extending between said innermost surface and the port runner cover sidewall adjacent said one sidewall of said opening in said cylinder block, said fuel-resistant strip being disposed along said oblique surface.

Claim 6

The invention according to claim 3 wherein said oblique surface has retention means for holding said strip.

Claim 7

The invention according to claim 3 wheren said fuel-resistant material comprises a strip of sufficient thickness to bear contiguously between facing said portions of said exterior cylinder wall and said port runner cover, said strip having a length extending in the flow direction through said transfer passage and having a tapered width which increases toward the intake port end of said transfer passage.

Claim 8

The invention according to claim 3 wherein said fuel-resistant strip also extends along said last mentioned port runner cover sidewall adjacent said one sidewall of said opening in said cylinder block to prevent puddling of fuel.

Claim 9

The invention according to claim 6 wherein said fuel-resistant strip comprises an integral one-piece member and further extends along at least a portion of the port runner sidewall which meets said last mentioned port runner sidewall at the crankcase end of said transfer passage.