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US4536449A Expired / Lapsed US ⏱️ 0.0 years remaining

Reaction bonded silicon carbide artefacts

Assignee: Tenmat Ltd
•
Filing: 1984-08-27
•
Granted: 1985-08-20
•
Expires: 2004-08-27
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Abstract

Abstract A silicon carbide-silicon matrix composite incorporates unreacted coarse carbon particles (e.g. graphite particles) dispersed throughout the composite. The coarse particles are incorporated in a coherent mixture of carbon and silicon carbide powders which, after compaction, is infiltrated with molten silicon to form a matrix of reaction bonded silicon carbide in a substantially continuous free silicon carbide phase. By using coarse carbon particles of density of at least 0.963 g/ml, the molten silicon reacts only with the surfaces of those particles which may as a result remain unreacted and dispersed throughout the composite.

Inventors

  • 👤 Peter Kennedy
  • 👤 Kenneth Parkinson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 19:49
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/515; C04B35/56; C04B35/565; C04B35/573; Y; Y10; Y10T; Y10T428/00; Y10T428/12; Y10T428/12486; Y10T428/30

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 14 words
A silicon carbide-silicon matrix composite incorporating unreacted coarse carbon particles dispersed throughout the composite.
Claim 2
Dependent Claim 14 words
A silicon carbide-silicon matrix composite incorporating unreacted coarse carbon particles dispersed throughout the composite.
Claim 3
Independent Claim 47 words
A method of producing a reaction-bonded silicon carbide artefact comprising incorporating coarse carbon particles of density of at least 0.963 g/ml in a coherent mixture of carbon and silicon carbide powders and siliconising the mixture to produce a reaction-bonded silicon carbide artefact having carbon particles dispersed therein.
Claim 4
Independent Claim 47 words
A method of producing a reaction-bonded silicon carbide artefact comprising incorporating coarse carbon particles of density of at least 0.963 g/ml in a coherent mixture of carbon and silicon carbide powders and siliconising the mixture to produce a reaction-bonded silicon carbide artefact having carbon particles dispersed therein.
Claim 5
Dependent Claim 20 words
A method as claimed in claim 2 in which said coarse carbon particles are at least 40 microns in size.
Claim 6
Dependent Claim 20 words
A method as claimed in claim 3 in which said coarse carbon particles are at least 75 microns in size.
Claim 7
Dependent Claim 23 words
A method as claimed in claim 4 in which said coarse carbon particles are within a size range of 75 to 300 microns.
Claim 8
Dependent Claim 21 words
A method as claimed in claim 2 in which the carbon powder of said coherent mixture has a sub-micron particle size.
Claim 9
Dependent Claim 15 words
A composite according to claim 1 in which said coarse carbon particles comprise graphite particles.
Claim 10
Dependent Claim 15 words
A method according to claim 2 in which said coarse carbon particles comprise graphite particles.
Claim 11
Dependent Claim 14 words
An artefact made by the method of any one of claims 2-5 or 8.

References Cited (Backward Citations)

US3966855A Cited
US4148894A Cited
US4299881A Cited
US4282288A Cited
GB2064499A Cited
US4482512A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-08-19 1989-02-18 1989-08-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-08-19 1993-02-18 1993-08-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-08-19 1997-02-18 1997-08-20 $7700.00 Window Closed / Lapsed

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