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US4533445A Expired / Lapsed US ⏱️ 0.0 years remaining

U.V. Curable composition

Assignee: Shipley Co Inc
•
Filing: 1983-07-06
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Granted: 1985-08-06
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Expires: 2003-07-06
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Abstract

Abstract A U.V. curable coating composition useful for electronics manufacture comprising an acrylated or methacrylated oligomer and a mixture of a multifunctional and monofunctional monomer. When further combined with an elongated filler, the U.V. curable composition is suitable for use as a permanent solder mask that adheres to metals conventionally used in electronics manufacture following wave soldering.

Inventors

  • 👤 Alfred P. Orio

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 00:15
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/22; H05K3/28; H05K3/285; H05K3/287; B; B23; B23K; B23K35/00; B23K35/22; B23K35/224; C; C08; C08F; C08F222/00; C08F222/10; C08F222/1006; C08F222/103; C09; C09D; C09D4/00; H05K3/10; H05K3/18; H05K3/181; H05K3/182; H05K3/184

Claims Analysis

Total Claims: 34
Claim 1
Independent Claim 87 words
A.U.V. curable coating composition comprising an acrylated or methacrylated oligomer in a concentration of from 30 to 70 weight percent of the composition, a photoinitiator in a concentration of from 1 to 12 weight percent of the composition and a monomer that is a mixture of an acrylate or methacrylate of an alkoxylated polyol having an average functionality of 2 or greater and a monofunctional ethylenically unsaturated compound having a single terminal ethylenic group, each in a concentration of from 5 to 35 percent of the composition.
Claim 2
Dependent Claim 87 words
A.U.V. curable coating composition comprising an acrylated or methacrylated oligomer in a concentration of from 30 to 70 weight percent of the composition, a photoinitiator in a concentration of from 1 to 12 weight percent of the composition and a monomer that is a mixture of an acrylate or methacrylate of an alkoxylated polyol having an average functionality of 2 or greater and a monofunctional ethylenically unsaturated compound having a single terminal ethylenic group, each in a concentration of from 5 to 35 percent of the composition.
Claim 3
Dependent Claim 27 words
The composition of claim 1 wherein the acrylated or methacrylated oligomer is selected from the group of acrylated or methacrylated epoxies, polyesters, polyethers, polyurethanes and mixtures thereof.
Claim 4
Dependent Claim 117 words
The composition of claim 2 where the oligomer is an aryloxyalkyl acrylate conforming to the formula: ##STR2## wherein X may be methylene, an alkyl-substituted methylene group, a dialkyl-substituted methylene group, a carbonyl group, a sulfide, a sulfoxide, a sulfone, an amine, an alkyl-substituted amine, and an alkalene ether wherein each alkyl group of each alkyl substituted group has from 1 to 8 carbon atoms, or any combination thereof; Y is thyl, lower alkyl or hydroxyalkyl where each alkyl group has up to 8 carbon atoms; A is an unsaturated acryloxy group having from 3 to 18 carbons; n is an integer of from 0 through 20; m is 0 or 1; and p is 0 or 1.
Claim 5
Dependent Claim 77 words
The composition of claim 2 where the alkoxylated acrylate or methacrylate conforms to the structural formula: [CH.sub.2 ═CRCO.sub.2 ((CH.sub.2).sub.m O.sub.p ].sub.x Y where R is hydrogen or methyl; m is a positive integer of from 1 to 4; p is a positive number of 1 or greater; Y is the residue of a polyol having at least z hydroxyl groups where z is at least 3; and x is at least 2, but not greater than z.
Claim 6
Dependent Claim 12 words
The composition of claim 4 where x and z are each 3.
Claim 7
Dependent Claim 9 words
The composition of claim 4 where m is 2.
Claim 8
Dependent Claim 9 words
The composition of claim 4 where m is 3.
Claim 9
Dependent Claim 22 words
The composition of claim 4 where the alkoxylated acrylate or methacrylate is the reaction product of propoxylated trimethylol propane and acrylic acid.
Claim 10
Dependent Claim 22 words
The composition of claim 4 where the alkoxylated acrylate or methacrylate is the reaction product of ethoxylated trimethylol propane and acrylic acid.
Claim 11
Dependent Claim 16 words
The composition of claim 4 where the ethylenically unsaturated compound is an alkyl acrylate or methacrylate.
Claim 12
Dependent Claim 17 words
The composition of claim 10 where the compound has an aliphatic C 4 to C 10 group.
Claim 13
Dependent Claim 12 words
The composition of claim 11 where the compound is a cycloalkyl acrylate.
Claim 14
Dependent Claim 25 words
The composition of claim 11 where the compound is selected from the group of 2-ethylhexyl acrylate, cyclohexyl acrylate, dicyclopentyl methacrylate, isodecyl acrylate and n-vinyl pyrrolidone.
Claim 15
Dependent Claim 15 words
The composition of claim 1, 3 or 10 as a cured coating over a substrate.
Claim 16
Dependent Claim 12 words
The composition of claim 14 where the substrate is a printed circuit.
Claim 17
Dependent Claim 118 words
A U.V. curable solder mask composition comprising an acrylated or methacrylated oligomer in a concentration of from 30 to 70 weight percent of the composition, a photoinitiator in a concentration of from 1 to 12 weight percent of the composition, a monomer that is a mixture of an acrylate or methacrylate of an alkoxylated polyol having an average functionality of 2 or greater and a monofunctional ethylenically unsaturated compound having a single terminal ethylenic group, each in a concentration of from 5 to 35 percent of the composition and a filler where at least 50 percent of the particles are elongated in a concentration of from 10 to 70 weight percent of the other components of the composition.
Claim 18
Dependent Claim 118 words
A U.V. curable solder mask composition comprising an acrylated or methacrylated oligomer in a concentration of from 30 to 70 weight percent of the composition, a photoinitiator in a concentration of from 1 to 12 weight percent of the composition, a monomer that is a mixture of an acrylate or methacrylate of an alkoxylated polyol having an average functionality of 2 or greater and a monofunctional ethylenically unsaturated compound having a single terminal ethylenic group, each in a concentration of from 5 to 35 percent of the composition and a filler where at least 50 percent of the particles are elongated in a concentration of from 10 to 70 weight percent of the other components of the composition.
Claim 19
Dependent Claim 27 words
The composition of claim 16 where the acrylated or methacrylated oligomer is selected from the group of acrylated or methacrylated epoxies, polyester, polyethers, polyurethanes and mixtures thereof.
Claim 20
Dependent Claim 113 words
The composition of claim 17 where the oligomer is an aryloxyalkyl acrylate conforming to the formula: ##STR3## wherein X is methylene, an alkyl-substituted methylene group, a dialkyl-substituted methylene group, a carbonyl group, a sulfide, a sulfoxide, a sulfone, an amine, an alkyl-substituted amine, or an alkalene ether, wherein the alkyl group of each alkyl substituted group has from 1 to 8 carbon atoms, or any combination thereof; Y is thyl, lower alkyl or hydroxyalkyl, where each alkyl group has up to 8 carbon atoms; A may be an unsaturated acryloxy group having from 3 to 18 carbons; n is 0 through 20; m is 0 or 1; and p is 0 or 1.
Claim 21
Dependent Claim 76 words
The composition of claim 17 the alkoxylated acrylate or methacrylate conforms to the structural formula: [CH.sub.2 ═CRCO.sub.2 ((CH.sub.2).sub.m O.sub.p ].sub.x Y where R is hydrogen or methyl; m is a positive integer of from 1 to 4; p is a positive number of 1 or greater; Y is the residue of a polyol having at least z hydroxyl groups where z is at least 3; and x is at least 2, but not greater than z.
Claim 22
Dependent Claim 12 words
The composition of claim 19 where x and z are each 3.
Claim 23
Dependent Claim 9 words
The composition of claim 19 where m is 2.
Claim 24
Dependent Claim 9 words
The composition of claim 19 where m is 3.
Claim 25
Dependent Claim 22 words
The composition of claim 19 where the alkoxylated acrylate or methacrylate is the reaction product of propoxylated trimethylol propane and acrylic acid.
Claim 26
Dependent Claim 22 words
The composition of claim 19 where the alkoxylated acrylate or methacrylate is the reaction product of ethoxylated trimethylol propane and acrylic acid.
Claim 27
Dependent Claim 15 words
The composition of claim 19 the ethylenically unsaturated compound is an alkyl acrylate or methacrylate.
Claim 28
Dependent Claim 17 words
The composition of claim 25 where the compound has an aliphatic C 4 to C 10 group.
Claim 29
Dependent Claim 25 words
The composition of claim 26 where the compound is selected from the group of 2-ethylhexyl acrylate, cyclohexyl acrylate, dicyclopentyl methacrylate, isodecyl acrylate and n-vinyl pyrrolidone.
Claim 30
Dependent Claim 21 words
The composition of claim 19 where the filler comprises particles having an average aspect ratio of at least 2 to 1.
Claim 31
Dependent Claim 14 words
The composition of claim 28 where the ratio is at least 4 to 1.
Claim 32
Dependent Claim 13 words
The composition of claim 28 where the filler is platy, acicular or fibrous.
Claim 33
Dependent Claim 19 words
The composition of claim 28 where the filler is selected from the group of talc, micas and mixtures thereof.
Claim 34
Dependent Claim 20 words
An article of manufacture comprising a substrate having the composition of claims 16 or 19 as a cured coating thereover.

References Cited (Backward Citations)

US3879204A Cited
US3958996A Cited
US4064287A Cited
US4264483A Cited
US4180474A Cited
US4425209A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-08-05 1989-02-04 1989-08-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-08-05 1993-02-04 1993-08-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-08-05 1997-02-04 1997-08-06 $7700.00 Window Closed / Lapsed

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