Activated ammonium polyphosphate, a process for making it, and its use

Claim 2

Ammonium polyphosphate adapted to undergo decomposition at an increased rate at temperatures within the range 300° to 600° C., the ammonium polyphosphate having been obtained by subjecting a long chain ammonium polyphosphate with a mean chain length of 100 to 1000 and melamine or dicyandiamide or mixtures or derivatives thereof to tempering treatment with intensive agitation at 100° to 200° C. over a period of 10 minutes to 2 hours.

Claim 3

Ammonium polyphosphate as claimed in claim 1, the long chain ammonium polyphosphate having been admixed, prior to the tempering treatment, with 1 to 5 weight % of melamine or dicyandiamide or mixtures or derivatives thereof.

Claim 4

A coating composition containing the product of claim 1 as a flame-retardant agent.

Claim 5

A process for improving the 300°-600° C. decomposition rate of an ammonium polyphosphate, said ammonium polyphosphate having a mean chain length of about 100 to 1000 and being a compound of the formula H.sub.(n-m) (NH.sub.4).sub.m P.sub.n O.sub.3n+1 in which m/n is at least about 0.7 but m is less than n+2, so that a minor amount of acid groups, relative to the amount of NH 4 groups, are available, said process comprising: reacting a minor amount of melamine or dicyandiamide or their derivatives which are thermally stable up to a temperature of about 220° C., or mixtures thereof, with said ammonium polyphosphate, whereby the melamine or dicyandiamide or derivative thereof becomes superficially fixed to acid groups on the surface of said ammonium polyphosphate, thereby obtaining a reaction product with said improved decomposition rate but essentially without apparent increase in the water soluble proportion of said reaction product, said reaction being effected with continuous thorough mixing at a temperature of about 100° to 200° C. and over a period of about 10 minutes to 2 hours, and cooling the resulting reaction product.

Claim 6

A process for improving the 300°-600° C. decomposition rate of an ammonium polyphosphate, said ammonium polyphosphate having a mean chain length of about 100 to 1000 and being a compound of the formula H.sub.(n-m) (NH.sub.4).sub.m P.sub.n O.sub.3n+1 in which m/n is at least about 0.7 but m is less than n+2, so that a minor amount of acid groups, relative to the amount of NH 4 groups, are available, said process comprising: reacting a minor amount of melamine or dicyandiamide or their derivatives which are thermally stable up to a temperature of about 220° C., or mixtures thereof, with said ammonium polyphosphate, whereby the melamine or dicyandiamide or derivative thereof becomes superficially fixed to acid groups on the surface of said ammonium polyphosphate, thereby obtaining a reaction product with said improved decomposition rate but essentially without apparent increase in the water soluble proportion of said reaction product, said reaction being effected with continuous thorough mixing at a temperature of about 100° to 200° C. and over a period of about 10 minutes to 2 hours, and cooling the resulting reaction product.

Claim 7

The reaction product made by the process of claim 4.