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Process for making isocyanate-functional polymers containing low residual monomeric isocyanate

Assignee: EIDP Inc
•
Filing: 1983-04-13
•
Granted: 1985-04-09
•
Expires: 2003-04-13
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Abstract

Abstract Disclosed is an improvement in the (co)polymerization of an isocyanate-containing monomer, e.g., an isocyanatoalkyl methacrylate, forming a product of very low residual toxic monomeric isocyanate (less than 500 ppm) useful in avoiding air pollution. The improvement consists in adding a scavenger, a small amount of an active nonpolluting monomer such as butyl acrylate, near the end of the polymerization.

Inventors

  • 👤 Roland G. Lindsey
  • 👤 John A. Simms

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 07:21
CPC Classifications
C; C08; C08F; C08F265/00; C08F265/04; C08F265/06; C08F6/00; C08F6/006

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 113 words
In the process of polymerizing a substantially anhydrous mixture containing at least one polymerizable monomer having the formula ##STR4## in which A is alkylene of 2-14 carbons, the monomer being polymerized alone or with at least one compound of the formula ##STR5## in which R is hydrogen or methyl and X is phenyl, tolyl, cyano, ##STR6## R' being alkyl of 1-8 carbons; the improvement comprising supplying to and reacting with the reacting polymerizing mixture at reaction temperature when the polymerization is about 98% complete a quantity at least equal to the quantity of unreacted isocyanate monomer of an active monomer selected from the group consisting of methyl, ethyl and butyl acrylates and fumarates.
Claim 2
Dependent Claim 113 words
In the process of polymerizing a substantially anhydrous mixture containing at least one polymerizable monomer having the formula ##STR4## in which A is alkylene of 2-14 carbons, the monomer being polymerized alone or with at least one compound of the formula ##STR5## in which R is hydrogen or methyl and X is phenyl, tolyl, cyano, ##STR6## R' being alkyl of 1-8 carbons; the improvement comprising supplying to and reacting with the reacting polymerizing mixture at reaction temperature when the polymerization is about 98% complete a quantity at least equal to the quantity of unreacted isocyanate monomer of an active monomer selected from the group consisting of methyl, ethyl and butyl acrylates and fumarates.
Claim 3
Dependent Claim 26 words
The process of claim 1 wherein the polymerization mixture contains 1-20% by weight, based on the weight of the reacting monomers, of a mercaptan chain-transfer agent.
Claim 4
Dependent Claim 14 words
The process of claim 2 wherein the reacting monomers are styrene and isocyanatoethyl methacrylate.
Claim 5
Dependent Claim 9 words
The process of claim 3 employing a dodecyl mercaptan.
Claim 6
Dependent Claim 8 words
The process of claim 4 employing butyl acrylate.

References Cited (Backward Citations)

US2662867A Cited
US2718516A Cited
US3991136A Cited
US4219632A Cited
US4351755A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-04-08 1988-10-08 1989-04-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-04-08 1992-10-08 1993-04-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-04-08 1996-10-08 1997-04-09 $7700.00 Window Closed / Lapsed

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