Solder-bearing lead

Claim 2

A solder-bearing lead, which comprises: an elongated stem; first and second resilient clamping fingers having respective opposed clamping portions extending in opposed spaced relationship from the elongated stem, the clamping portion of the first resilient clamping finger having an inner surface in opposed spaced relationship to an inner surface of the clamping portion of the second resilient clamping finger; and a solder preform attached to the inner surface of the clamping portion of the first resilient clamping finger and having a surface portion disposed in opposed relationship to the inner surface of the clamping portion of the second resilient clamping finger such that the surface portion of the solder preform and the inner surface of the clamping portion of the second resilient clamping finger define respective opposite sides of a gap for receiving a substrate therebetween, and such that the surface portion of the solder preform directly enngages a contact pad on the substrate when the substrate is received between the surface portion of the solder preform and the second clamping portion; the clamping portion of the first resilient clamping finger being partially wrapped about the solder preform to attach the solder preform to the inner surface of the clamping portion, and the clamping portion including an inner wrapped section which merges into an outer wrapped section having an outer end portion which terminates adjacent the contact pad-engageable surface portion of the solder preform in spaced relationship to the inner wrapped section of the clamping portion to define an opening through which the surface portion of the solder preform extends to define the respective side of the substrate-receiving gap.

Claim 3

The solder bearing lead as recited in claim 1, in which: the clamping portion of the first resilient clamping finger is connected to the lead stem by an essentially U-shaped connecting portion of the clamping finger which is reverse-bent with respect to the stem in a first direction extending away from the clamping portion of the second resilient clamping finger and which merges into the inner wrapped section of the clamping portion of the first resilient clamping finger; and the outer wrapped section of the clamping portion of the first resilient clamping finger is reverse-bent with respect to the U-shaped connecting portion and is wrapped about the solder preform in a second opposite direction extending toward the clamping portion of the second resilient clamping finger.

Claim 4

The solder-bearing lead as recited in claim 2, in which: the clamping portions of the first and second resilient clamping fingers extend essentially perpendicularly from one end of the lead stem.

Claim 5

The solder-bearing lead as recited in claim 1, in which: the solder preform is of elongated construction and the contact pad-engageable surface portion of the solder preform extends essentially along the entire length of the solder preform.

Claim 6

A lead-substrate assembly, which comprises: a lead having an elongated stem and first and second resilient clamping fingers having opposed clamping portions extending in opposed spaced relationship from the elongated stem; a substrate disposed between the opposed clamping portions of the resilient clamping fingers; a contact pad on the substrate; and a solder mass bonded to the contact pad on the substrate; the first resilient clamping finger of the lead further including an essentially U-shaped connecting portion which is reverse-bent with respect to the lead stem in a first direction extending away from the contact pad on the substrate; and the clamping portion of the first resilient clamping finger of the lead having an inner section integral with the reverse-bent connecting portion of the first resilient clamping finger and having an outer section which is reverse-bent with respect to the U-shaped connecting portion and which extends in a second opposite direction toward the contact pad on the substrate, with an outer end portion of the outer wrapped section of the clamping portion terminating adjacent the contact pad and being embedded in the solder mass to form an electrical and mechanical connection therewith.

Claim 7

A lead-substrate assembly, which comprises: a lead having an elongated stem and first and second resilient clamping fingers having opposed clamping portions extending in opposed spaced relationship from the elongated stem; a substrate disposed between the opposed clamping portions of the resilient clamping fingers; a contact pad on the substrate; and a solder mass bonded to the contact pad on the substrate; the first resilient clamping finger of the lead further including an essentially U-shaped connecting portion which is reverse-bent with respect to the lead stem in a first direction extending away from the contact pad on the substrate; and the clamping portion of the first resilient clamping finger of the lead having an inner section integral with the reverse-bent connecting portion of the first resilient clamping finger and having an outer section which is reverse-bent with respect to the U-shaped connecting portion and which extends in a second opposite direction toward the contact pad on the substrate, with an outer end portion of the outer wrapped section of the clamping portion terminating adjacent the contact pad and being embedded in the solder mass to form an electrical and mechanical connection therewith.

Claim 8

The lead-substrate assembly as recited in claim 5, in which: the clamping portions of the first and second resilient clamping fingers extend essentially perpendicularly from one end of the lead stem.

Claim 9

A solder-bearing lead, which comprises: an elongated stem; first and second resilient clamping fingers having respective opposed clamping portions extending in opposed spaced relationship from the elongated stem, the clamping portion of the first resilient clamping finger having an inner surface in opposed spaced relationship to an inner surface of the clamping portion of the second resilient clamping finger; and a solder preform attached to the inner surface of the clamping portion of the first resilient clamping finger and having a surface portion disposed in opposed relationship to the inner surface of the clamping portion of the second resilient clamping finger such that the surface portion of the solder preform and the inner surface of the clamping portion of the second resilient clamping finger define respective opposite sides of a gap for receiving a substrate therebetween, and such that the surface portion of the solder preform directly engages a contact pad on the substrate when the substrate is received between the surface portion of the solder preform and the second clamping portion; the clamping portion of the first resilient clamping finger being partially wrapped about the solder preform to attach the solder preform to the inner surface of the clamping portion, and the clamping portion including an inner wrapped section which merges into an outer wrapped section; the clamping portion of the first resilient clamping finger being connected to the lead stem by an essentially U-shaped connecting portion which is reverse-bent with respect to the stem in a first direction extending away from the clamping portion of the second resilient clamping finger and which merges into the inner wrapped section of the clamping portion of the first resilient clamping finger; and the outer wrapped section of the clamping portion of the first resilient clamping finger being reverse-bent with respect to the U-shaped connecting portion and being wrapped about the solder preform in a second opposite direction extending toward the clamping portion of the second resilient clamping finger, with an outer end portion of the outer wrapped section terminating adjacent the contact pad-engageable surface portion of the solder preform in spaced relationship to the inner wrapped section of the clamping portion.

Claim 10

A solder-bearing lead, which comprises: an elongated stem; first and second resilient clamping fingers having respective opposed clamping portions extending in opposed spaced relationship from the elongated stem, the clamping portion of the first resilient clamping finger having an inner surface in opposed spaced relationship to an inner surface of the clamping portion of the second resilient clamping finger; and a solder preform attached to the inner surface of the clamping portion of the first resilient clamping finger and having a surface portion disposed in opposed relationship to the inner surface of the clamping portion of the second resilient clamping finger such that the surface portion of the solder preform and the inner surface of the clamping portion of the second resilient clamping finger define respective opposite sides of a gap for receiving a substrate therebetween, and such that the surface portion of the solder preform directly engages a contact pad on the substrate when the substrate is received between the surface portion of the solder preform and the second clamping portion; the clamping portion of the first resilient clamping finger being partially wrapped about the solder preform to attach the solder preform to the inner surface of the clamping portion, and the clamping portion including an inner wrapped section which merges into an outer wrapped section; the clamping portion of the first resilient clamping finger being connected to the lead stem by an essentially U-shaped connecting portion which is reverse-bent with respect to the stem in a first direction extending away from the clamping portion of the second resilient clamping finger and which merges into the inner wrapped section of the clamping portion of the first resilient clamping finger; and the outer wrapped section of the clamping portion of the first resilient clamping finger being reverse-bent with respect to the U-shaped connecting portion and being wrapped about the solder preform in a second opposite direction extending toward the clamping portion of the second resilient clamping finger, with an outer end portion of the outer wrapped section terminating adjacent the contact pad-engageable surface portion of the solder preform in spaced relationship to the inner wrapped section of the clamping portion.

Claim 11

The solder-bearing lead as recited in claim 7, in which: the outer end portion of the outer wrapped section of the clamping portion of the first resilient clamping finger terminates in spaced relationship to the inner wrapped section of the clamping portion to define an opening through which the contact pad-engageable surface portion of the solder preform extends to define the respective side of the substrate-receiving gap.

Claim 12

The solder-bearing lead as recited in claim 7, in which: the clamping portions of the first and second resilient clamping fingers extend essentially perpendicularly from one end of the lead stem.

Claim 13

The solder-bearing lead as recited in claim 8, in which: the solder preform is of elongated construction and the contact pad-engageable surface portion of the solder preform extends essentially along the entire length of the solder preform.