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US4490241A
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Secondary injection of ZSM-5 type zeolite in catalytic cracking
Assignee: Mobil Oil AS
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Filing: 1983-04-26
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Granted: 1984-12-25
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Expires: 2003-04-26
Abstract
Abstract A catalytic cracking process comprising secondary injection of an additive catalyst, ZSM-5 type zeolite, at a point downstream of the point of introduction of the hydrocarbon feed is disclosed.
Inventors
- 👤 Tai-Sheng Chou
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-04 05:27
CPC Classifications
C; C10; C10G; C10G11/00; C10G11/14; C10G11/18
Claims Analysis
Total Claims: 12
Claim 1
Independent Claim
204 words
In a catalytic cracking process comprising cracking a hydrocarbonaceous feed in a riser reactor in the presence of a catalyst comprised of a mixture of a conventional cracking catalyst and a ZSM-5 type zeolite additive catalyst serving to increase octane number and overall yield of said process, the improvement whereby deactivation of said addition catalyst is minimized which comprises introducing the ZSM-5 type zeolite additive catalyst having a particle size of about 20 to 40 microns at a point which is at least 5% of the total riser reactor length downstream from the point of introduction of the hydrocarbonaceous feed, wherein the resulting mixture of the hydrocarbonaceous feed and catalyst proceeds through the riser reactor to a downstream reactor separation means wherein a first process stream comprising the ZSM-5 type catalyst and conventional cracking catalyst fines is separated from a second process stream comprising the conventional cracking catalyst; and wherein said second process stream is conducted to a first regenerator vessel operating at a temperature of at least about 1250° F. wherein the conventional cracking catalyst is regenerated by an oxygen-containing gas, and said first process stream is conducted to a second regenerator vessel operating at a temperature no greater than about 1200° F.
Claim 2
Dependent Claim
204 words
In a catalytic cracking process comprising cracking a hydrocarbonaceous feed in a riser reactor in the presence of a catalyst comprised of a mixture of a conventional cracking catalyst and a ZSM-5 type zeolite additive catalyst serving to increase octane number and overall yield of said process, the improvement whereby deactivation of said addition catalyst is minimized which comprises introducing the ZSM-5 type zeolite additive catalyst having a particle size of about 20 to 40 microns at a point which is at least 5% of the total riser reactor length downstream from the point of introduction of the hydrocarbonaceous feed, wherein the resulting mixture of the hydrocarbonaceous feed and catalyst proceeds through the riser reactor to a downstream reactor separation means wherein a first process stream comprising the ZSM-5 type catalyst and conventional cracking catalyst fines is separated from a second process stream comprising the conventional cracking catalyst; and wherein said second process stream is conducted to a first regenerator vessel operating at a temperature of at least about 1250° F. wherein the conventional cracking catalyst is regenerated by an oxygen-containing gas, and said first process stream is conducted to a second regenerator vessel operating at a temperature no greater than about 1200° F.
Claim 3
Dependent Claim
36 words
A process of claim 1 wherein the ZSM-5 type catalyst is introduced at a point which is at least 10% of the total riser reactor length downstream from the point of introduction of the hydrocarbonaceous feed.
Claim 4
Dependent Claim
24 words
A process of claim 1 wherein the first process stream comprises about 5% to about 80% by weight of the conventional cracking catalyst fines.
Claim 5
Dependent Claim
36 words
A process of claim 3 wherein the first process stream is conducted to a second regenerator vessel means, physically separate and distinct from the first regenerator vessel means, and placed physically outside of the riser reactor.
Claim 6
Dependent Claim
24 words
A process of claim 4 wherein the conventional cracking catalyst fines are separated from the ZSM-5 type catalyst in the second regenerator vessel means.
Claim 7
Dependent Claim
42 words
A process of claim 5 wherein the separation of the conventional cracking catalyst from the ZSM-5 type catalyst is accomplished in said second regenerator vessel means by means of the density difference between the conventional cracking catalyst and the ZSM-5 type catalyst.
Claim 8
Dependent Claim
21 words
A process of claim 6 wherein the first process stream is regenerated in the second regenerator means by an oxygen-containing gas.
Claim 9
Dependent Claim
23 words
A process of claim 7 wherein the regenerated ZSM-5 type catalyst is conducted from the second regenerator vessel means to the riser reactor.
Claim 10
Dependent Claim
23 words
A process of claim 8 wherein the regenerated conventional cracking catalyst is conducted from the first regenerator vessel means to the riser reactor.
Claim 11
Dependent Claim
29 words
A process of claim 9 wherein a fresh make-up ZSM-5 type catalyst is admixed with the regenerated ZSM-5 type catalyst prior to the introduction thereof into the riser reactor.
Claim 12
Dependent Claim
94 words
A process of claim 1 wherein said hydrocarbonaceous feed is introduced to said riser reactor through a primary feed oil nozzle discharging a primary hydrocarbonaceous feed at an initial upstream point in the riser reactor and a secondary feed oil nozzle discharging lower volumes, relative to said primary feed nozzle, of a secondary hydrocarbonaceous feed downstream of said primary feed nozzle, said ZSM-5 type zeolite additive catalyst being introduced to the riser reactor at a point which is at least 5% of the total riser reactor length downstream from said primary feed oil nozzle.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1987-12-25 | 1988-06-25 | 1988-12-25 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1991-12-25 | 1992-06-25 | 1992-12-25 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1995-12-25 | 1996-06-25 | 1996-12-25 | $7700.00 | Window Closed / Lapsed |