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US3997428A Expired / Lapsed US ⏱️ 0.0 years remaining

Vaporization of oil feed by addition of regenerated catalyst

Assignee: Phillips Petroleum Co
•
Filing: 1974-05-06
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Granted: 1976-12-14
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Expires: 1994-05-06
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Abstract

Abstract In the catalytic cracking of oil, especially in a riser-type of transport pipe reactor, feedstock in the liquid state is added to the reactor together with sufficient regenerated catalyst to effect essentially complete vaporization of the oil but with minimum cracking. Preferably the regenerated catalyst is cooled to about 900° to 1100° F prior to contact with the oil. The mixture of oil and catalyst is propelled through the riser until the oil is substantially vaporized and then a major portion of hot regenerated catalyst is added to effect the cracking reaction.

Inventors

  • 👤 George E. McKenna

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 22:41
CPC Classifications
C; C10; C10G; C10G11/00; C10G11/14; C10G11/18

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 124 words
A hydrocarbon conversion process comprising: combining a first portion of a regenerated silica-containing cracking catalyst at a temperature within the range of about 900° to 1100° F with an oil feed at a temperature of about 50° to 200° F so as to vaporize said oil feed without substantial cracking and bring said feed to a temperature within the range of about 700°-800° F; thereafter adding additional regenerated catalyst at a temperature within the range of about 1050 to 1350° F to increase the temperature of said oil to a level within the range of about 950 to 1100° F where cracking occurs; separating the resulting products from spent catalyst produced thereby; recycling said spent catalyst to a regeneration zone; and recovering said products.
Claim 2
Dependent Claim 124 words
A hydrocarbon conversion process comprising: combining a first portion of a regenerated silica-containing cracking catalyst at a temperature within the range of about 900° to 1100° F with an oil feed at a temperature of about 50° to 200° F so as to vaporize said oil feed without substantial cracking and bring said feed to a temperature within the range of about 700°-800° F; thereafter adding additional regenerated catalyst at a temperature within the range of about 1050 to 1350° F to increase the temperature of said oil to a level within the range of about 950 to 1100° F where cracking occurs; separating the resulting products from spent catalyst produced thereby; recycling said spent catalyst to a regeneration zone; and recovering said products.
Claim 3
Dependent Claim 32 words
A process according to claim 1 wherein said oil feed is an aromatic and wherein there is added in addition a slurry oil along with the major portion of the regenerated catalyst.
Claim 4
Dependent Claim 26 words
A method according to claim 1 wherein the weight ratio of catalyst to oil where said cracking occurs is within the range of 15:1 to 30:1.
Claim 5
Dependent Claim 11 words
A method according to claim 1 wherein said catalyst is silica-alumina.
Claim 6
Dependent Claim 32 words
A method according to claim 1 wherein said products are separated into gas, gasoline, light cycle oil, heavy cycle oil, decant oil, and slurry oil which is recycled to said reaction zone.
Claim 7
Dependent Claim 20 words
A method according to claim 1 wherein said vaporization zone and reaction zones are sequential portions of a vertical pipe.
Claim 8
Dependent Claim 45 words
A method according to claim 1 wherein said regenerated catalyst which is added to said vaporization zone is cooled by an exchanger and the introduction of steam at a temperature within the range of about 950° to 1050°F prior to contact with said oil feed.
Claim 9
Dependent Claim 41 words
A method according to claim 7 comprising in addition introducing another portion of regenerated catalyst and gas oil into a second reaction zone in the form of a vertical riser reactor along with steam to effect conversion of said gas oil.
Claim 10
Dependent Claim 27 words
A method according to claim 8 wherein said oil feed is a relatively high refractory oil and wherein said gas oil is a relatively low refractory oil.

References Cited (Backward Citations)

US2755231A Cited
US3042196A Cited
US3186805A Cited
US3380911A Cited
US3639228A Cited
US3801493A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-12-14 1980-06-14 1980-12-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-12-14 1984-06-14 1984-12-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-12-14 1988-06-14 1988-12-14 $7700.00 Window Closed / Lapsed

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