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US4489177A Expired / Lapsed US ⏱️ 0.0 years remaining

Isocyanate-reactive compounds from TDI distillation residue and polyurethanes prepared therefrom

Assignee: Olin Corp
•
Filing: 1983-12-29
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Granted: 1984-12-18
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Expires: 2003-12-29
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Abstract

Abstract Isocyanate-reactive compounds are prepared by the reaction of TDI distillation residue with a polyol in such proportions as to obtain a reaction product having an OH-number (mg KOH/g) of about 200 to about 700. The TDI distillation residue is obtained from the distillation of the product of phosgenating toluene diamine to the corresponding toluene diisocyanate and has a toluene diisocyanate content of about 30% to about 70% by weight. The isocyanate-reactive compounds are useful in polyurethane formulations.

Inventors

  • 👤 James M. O'Connor
  • 👤 Wilhelm J. Schnabel
  • 👤 Michael L. Rosin
  • 👤 Robert M. Early

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 09:30
CPC Classifications
C; C08; C08G; C08G18/00; C08G18/06; C08G18/28; C08G18/40; C08G18/48; C08G18/50; C08G18/5021; C08G18/5036; C08G18/5045; C08G18/30; C08G18/38; C08G18/3819; C08G18/3823; C08G18/3831; C08G18/42; C08G18/46; C08G18/4615; C08G18/70; C08G18/72; C08G18/721; C08G18/727

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 70 words
A process for preparing an isocyanate-reactive compound, comprising reacting TDI distillation residue with a polyol in such proportions as to obtain a reaction product having an OH-number (mg KOH/g) of about 200 to about 700, said TDI distillation residue being obtained from the distillation of the product of phosgenating toluene diamine to the corresponding toluene diisocyanate and having a toluene diisocyanate content of about 30% to about 70% by weight.
Claim 2
Dependent Claim 70 words
A process for preparing an isocyanate-reactive compound, comprising reacting TDI distillation residue with a polyol in such proportions as to obtain a reaction product having an OH-number (mg KOH/g) of about 200 to about 700, said TDI distillation residue being obtained from the distillation of the product of phosgenating toluene diamine to the corresponding toluene diisocyanate and having a toluene diisocyanate content of about 30% to about 70% by weight.
Claim 3
Dependent Claim 35 words
The process of claim 1, wherein said TDI distillation residue and said polyol are employed in such proportions as to obtain a reaction product having an OH-number (mg KOH/g) of about 250 to about 600.
Claim 4
Dependent Claim 26 words
The process of claim 1, wherein said reaction between said TDI distillation residue and said polyol is carried out in the presence of an organic solvent.
Claim 5
Dependent Claim 28 words
The process of claim 1, wherein said polyol has a molecular weight from about 62 to about 7,000 and an average functionality from about 2 to about 4.
Claim 6
Dependent Claim 18 words
The process of claim 4, wherein said polyol has a molecular weight from about 106 to about 3,000.
Claim 7
Dependent Claim 24 words
The process of claim 5, wherein said polyol is selected from the group consisting of diethylene glycol, triethylene glycol, tetraethylene glycol and dipropylene glycol.
Claim 8
Dependent Claim 11 words
An isocyanate-reactive compound prepared according to the process of claim 1.
Claim 9
Dependent Claim 11 words
An isocyanate-reactive compound prepared according to the process of claim 6.
Claim 10
Dependent Claim 101 words
A process for preparing a polyurethane foam from a reaction mixture which comprises reacting an organic polyisocyanate; a foaming agent; a reaction catalyst; and an isocyanate-reactive compound prepared by reacting TDI distillation residue with a polyol in such proportions as to obtain a reaction product having an OH-number (mg KOH/g) of about 200 to about 700, said TDI distillation residue being obtained from the distillation of the product of phosgenating toluene diamine to the corresponding toluene diisocyanate and having a toluene diisocyanate content of about 30% to about 70% by weight; and, optionally, an additional compound reactive with said organic polyisocyanate.
Claim 11
Dependent Claim 101 words
A process for preparing a polyurethane foam from a reaction mixture which comprises reacting an organic polyisocyanate; a foaming agent; a reaction catalyst; and an isocyanate-reactive compound prepared by reacting TDI distillation residue with a polyol in such proportions as to obtain a reaction product having an OH-number (mg KOH/g) of about 200 to about 700, said TDI distillation residue being obtained from the distillation of the product of phosgenating toluene diamine to the corresponding toluene diisocyanate and having a toluene diisocyanate content of about 30% to about 70% by weight; and, optionally, an additional compound reactive with said organic polyisocyanate.
Claim 12
Dependent Claim 35 words
The process of claim 9, wherein said TDI distillation residue and said polyol are employed in such proportions as to obtain a reaction product having an OH-number (mg KOH/g) of about 250 to about 600.
Claim 13
Dependent Claim 26 words
The process of claim 9, wherein said reaction between said TDI distillation residue and said polyol is carried out in the presence of an organic solvent.
Claim 14
Dependent Claim 28 words
The process of claim 9, wherein said polyol has a molecular weight from about 62 to about 7,000 and an average functionality from about 2 to about 4.
Claim 15
Dependent Claim 18 words
The process of claim 12, wherein said polyol has a molecular weight from about 106 to about 3,000.
Claim 16
Dependent Claim 24 words
The process of claim 13, wherein said polyol is selected from the group consisting of diethylene glycol, triethylene glycol, tetraethylene glycol and dipropylene glycol.
Claim 17
Dependent Claim 11 words
A polyurethane foam prepared according to the process of claim 9.
Claim 18
Dependent Claim 11 words
A polyurethane foam prepared according to the process of claim 14.
Claim 19
Dependent Claim 97 words
A process for preparing a polyurethane composition from a reaction mixture which comprises: reacting an organic polyisocyanate; a reaction catalyst; and an isocyanate-reactive compound prepared by reacting TDI distillation residue with a polyol in such proportions as to obtain a reaction product having an OH-number (mg KOH/g) of about 200 to about 700, said TDI distillation residue being obtained from the distillation of the product of phosgenating toluene diamine to the corresponding toluene diisocyanate and having a toluene diisocyanate of about 30% to about 70% by weight; and, optionally, an additional compound reactive with said organic polyisocyanate.
Claim 20
Dependent Claim 97 words
A process for preparing a polyurethane composition from a reaction mixture which comprises: reacting an organic polyisocyanate; a reaction catalyst; and an isocyanate-reactive compound prepared by reacting TDI distillation residue with a polyol in such proportions as to obtain a reaction product having an OH-number (mg KOH/g) of about 200 to about 700, said TDI distillation residue being obtained from the distillation of the product of phosgenating toluene diamine to the corresponding toluene diisocyanate and having a toluene diisocyanate of about 30% to about 70% by weight; and, optionally, an additional compound reactive with said organic polyisocyanate.
Claim 21
Dependent Claim 112 words
A process for preparing a polyurethane composition from a reaction mixture which comprises: reacting an organic polyisocyanate; a reaction catalyst; and an isocyanate-reactive compound prepared by reacting TDI distillation residue with a polyol in such proportions as to obtain a reaction product having an OH-number (mg KOH/g) of about 250 to about 600, said TDI distillation residue being obtained from the distillation of the product of phosgenating toluene diamine to the corresponding toluene diisocyanate and having a toluene diisocyanate content of about 30% to about 70% by weight, and wherein said reaction is carried out in the presence of an organic solvent; and, optionally, an additional compound reactive with said organic polyisocyanate.
Claim 22
Dependent Claim 112 words
A process for preparing a polyurethane composition from a reaction mixture which comprises: reacting an organic polyisocyanate; a reaction catalyst; and an isocyanate-reactive compound prepared by reacting TDI distillation residue with a polyol in such proportions as to obtain a reaction product having an OH-number (mg KOH/g) of about 250 to about 600, said TDI distillation residue being obtained from the distillation of the product of phosgenating toluene diamine to the corresponding toluene diisocyanate and having a toluene diisocyanate content of about 30% to about 70% by weight, and wherein said reaction is carried out in the presence of an organic solvent; and, optionally, an additional compound reactive with said organic polyisocyanate.
Claim 23
Dependent Claim 11 words
A polyurethane composition prepared according to the process of claim 17.
Claim 24
Dependent Claim 11 words
A polyurethane composition prepared according to the process of claim 18.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-12-18 1988-06-18 1988-12-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-12-18 1992-06-18 1992-12-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-12-18 1996-06-18 1996-12-18 $7700.00 Window Closed / Lapsed

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