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US4486543A Expired / Lapsed US ⏱️ 0.0 years remaining

Polycrystalline shaped body of silicon carbide and method for its production

Assignee: Feldmuehle AG
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Filing: 1981-11-23
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Granted: 1984-12-04
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Expires: 2001-11-23
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Abstract

Abstract Polycrystalline shaped body of a density of at least 98% of the theoretical density of silicon carbide, consisting of at least 92 weight % of α-silicon carbide and/or β-silicon carbide, which is present in the form of a homogeneous texture with grains of maximal 10 μm, and is characterized by the fact that, besides a content of up to 3 weight % of boron, a share of about 0.5 to 5 weight % of a metal or rare earth element that acts reducing or mixtures thereof is present, and the body shows a transverse rupture strength (determined by the four-point method) of at least 500 N/mm 2 up to 1,400 C and is essentially free of free carbon. A method for the production of shaped bodies through the pressureless sintering of the silicon carbide starting material, characterized by the fact that about 0.5 to 5% of metals or rare earth elements are added individually or as mixtures to the starting material, that the resulting starting material mixture is shaped, and the shaped body pressureless sintered at temperatures from 1,900° to 2,200° C. under vacuum or in a protective gas atmosphere.

Inventors

  • 👤 Gerhard Leimer
  • 👤 Ernst Gugel

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 00:01
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/515; C04B35/56; C04B35/565; C04B35/575

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 134 words
A polycrystalline body having a shape sufficiently complicated such that it cannot be produced by hot pressing and having a theoretical density of at least 98% of the theoretical density of silicon carbide, consisting of at least 92 weight percent of α-silicon carbide, β-silicon carbide, or mixtures thereof which is present in the form of a homogeneous texture with grains of maximal 10 μm, up to 3 weight percent of boron, a share of about 0.5 to 5 weight percent of a reducing agent selected from the group consisting of titanium, zirconium, hafnium, scandium, yttrium, lanthanum, and cerium, and mixtures thereof, and which exhibits a transverse rupture strength, determined by the four-point method, of at least 500 N/mm 2 up to 1,400 C., is essentially free of free carbon and prepared by pressureless sintering.
Claim 2
Dependent Claim 134 words
A polycrystalline body having a shape sufficiently complicated such that it cannot be produced by hot pressing and having a theoretical density of at least 98% of the theoretical density of silicon carbide, consisting of at least 92 weight percent of α-silicon carbide, β-silicon carbide, or mixtures thereof which is present in the form of a homogeneous texture with grains of maximal 10 μm, up to 3 weight percent of boron, a share of about 0.5 to 5 weight percent of a reducing agent selected from the group consisting of titanium, zirconium, hafnium, scandium, yttrium, lanthanum, and cerium, and mixtures thereof, and which exhibits a transverse rupture strength, determined by the four-point method, of at least 500 N/mm 2 up to 1,400 C., is essentially free of free carbon and prepared by pressureless sintering.
Claim 3
Dependent Claim 76 words
A method for the production of shaped bodies according to claim 1 through the pressureless sintering of the silicon carbide starting material, characterized by the fact that about 0.5 to 5% of metals or rare earth elements are added individually or as mixtures to the starting material, that the resulting starting material mixture is shaped, and the shaped body pressureless sintered at temperatures from 1,900 to 2,200 C. under vacuum or in a protective gas atmosphere.
Claim 4
Dependent Claim 62 words
A method according to claim 2, characterized by the fact that the silicon carbide powder used is a powder with a specific surface area between 10 and 20 m 2 /g in which at least 95% of the grains are below 1 μm in size and which is free of impurities that reduce to metals and are liquid at the sintering temperature.
Claim 5
Dependent Claim 23 words
A method according to claim 2 or 3, characterized by the fact that the shaped body is subjected to a hot isostatic aftertreatment.

References Cited (Backward Citations)

US4097293A Cited
US4004934A Cited
US4124667A Cited
JPS543114A Cited
JPS5597442A Cited
EP0028802A1 Cited
JPS5692169A Cited
JPS5692168A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-12-04 1988-06-04 1988-12-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-12-04 1992-06-04 1992-12-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-12-04 1996-06-04 1996-12-04 $7700.00 Window Closed / Lapsed

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