pn Junction device with glass moats and a channel stopper region of greater depth than the base pn junction depth

Claim 2

A semiconductor device formed in a semiconductor substrate having a pair of major surfaces, comprising: a closed-loop-shaped moat formed in at least one of the major surfaces and having an inner inclined side surface, a bottom surface and an outer side surface; a first and a second semiconductor region formed in said semiconductor substrate, having an opposite conductivity type to each other and forming a pn junction therebetween, the pn junction terminating at said inner inclined surface of the moat, the first semiconductor region having a first conductivity type and extending along the bottom surface of the moat and beyond the moat; a channel stopper region of closed-loop shape formed in said semiconductor substrate along said outer side surface of the moat adjacent to said first semiconductor region and having said first conductivity type, a higher impurity concentration than that of the first semiconductor region and a larger depth from said one major surface than said pn junction; a pair of electrode means formed on said pair of major surfaces, capable of applying a reverse bias across said pn junction; and a fired glass member applied in said moat for passivating the terminated end of the pn junction, and having charge of that polarity which induces carriers of opposite polarity to said first conductivity type in the adjacent first region, the charge of said glass member enhancing the extension of a depletion layer extending from the reversely biased pn junction into said first semiconductor region; the channel stopper region retarding the extension of the depletion layer which has reached the channel stopper region.

Claim 3

A semiconductor device of gate turn off type comprising: a semiconductor substrate having a pair of major surfaces and including therein a four-layer structure, said four-layer structure being formed in such a manner that a first emitter region of one conductivity type, a first base region of the other conductivity type, a second base region of said one conductivity type and a second emitter region of said other conductivity type are stacked in the order described in a direction from one major surface to the other major surface, each pair of adjacent regions of opposite conductivity types in said four-layer structure forming a pn junction therebetween, said first base region being lower in resistivity than said second base region, a closed-loop-shaped moat being formed in said one major surface, a depth of a bottom of said moat being larger than a depth of a pn junction formed between said first base region and said second base region, a termination of said pn junction being exposed to an inner inclined surface of said moat, at least a laminate structure being formed in said semiconductor substrate at the outside of said moat, said laminate structure including a closed-loop-shaped channel stopper region of said one conductivity type and said second base region in this order in a direction from said one major surface to said other major surface, said channel stopper region being formed in such a manner as being contiguous to an outer inclined surface of said moat, said channel stopper region being made larger in depth than said first base region, said channel stopper region being higher in impurity concentration than said second base region; fired glass formed in said moat for passivating an exposed termination of said pn junction formed between said first base region and said second base region, said fired glass being prepared so as to have electric charge of a polarity for inducing carriers in part of said second base region in contact with said moat, said carriers having a polarity opposite to said one conductivity type; a first main electrode formed on said one major surface and kept in ohmic contact with said first emitter region; a gate electrode formed on said one major surface and kept in ohmic contact with said first base region; and a second main electrode formed on said other major surface and kept in ohmic contact with said second emitter region.

Claim 4

A semiconductor device of gate turn off type comprising: a semiconductor substrate having a pair of major surfaces and including therein a four-layer structure, said four-layer structure being formed in such a manner that a first emitter region of one conductivity type, a first base region of the other conductivity type, a second base region of said one conductivity type and a second emitter region of said other conductivity type are stacked in the order described in a direction from one major surface to the other major surface, each pair of adjacent regions of opposite conductivity types in said four-layer structure forming a pn junction therebetween, said first base region being lower in resistivity than said second base region, a closed-loop-shaped moat being formed in said one major surface, a depth of a bottom of said moat being larger than a depth of a pn junction formed between said first base region and said second base region, a termination of said pn junction being exposed to an inner inclined surface of said moat, at least a laminate structure being formed in said semiconductor substrate at the outside of said moat, said laminate structure including a closed-loop-shaped channel stopper region of said one conductivity type and said second base region in this order in a direction from said one major surface to said other major surface, said channel stopper region being formed in such a manner as being contiguous to an outer inclined surface of said moat, said channel stopper region being made larger in depth than said first base region, said channel stopper region being higher in impurity concentration than said second base region; fired glass formed in said moat for passivating an exposed termination of said pn junction formed between said first base region and said second base region, said fired glass being prepared so as to have electric charge of a polarity for inducing carriers in part of said second base region in contact with said moat, said carriers having a polarity opposite to said one conductivity type; a first main electrode formed on said one major surface and kept in ohmic contact with said first emitter region; a gate electrode formed on said one major surface and kept in ohmic contact with said first base region; and a second main electrode formed on said other major surface and kept in ohmic contact with said second emitter region.

Claim 5

A semiconductor device as claimed in claim 2, wherein said semiconductor substrate further includes therein an emitter shorting semiconductor region of said one conductivity type which is exposed to said other major surface and is formed in such a manner that said emitter shorting semiconductor region is placed side by side with and is contiguous to said second emitter region, and wherein said emitter shorting region has substantially the same thickness and surface impurity concentration as said channel stopper region and makes an ohmic connection between said second base region and said second main electrode.

Claim 6

A semiconductor device as claimed in claim 2 or 3, wherein said second base region is an n-type region, and said fired glass has negative surface charge.

Claim 7

A semiconductor device of thyristor type comprising: a semiconductor substrate having a pair of major surfaces, at least two moats being concentrically formed in one of said major surfaces, each of said moats having the form of a closed-loop, part of said semiconductor substrate inside an intermost one of said moats including therein a first emitter layer of one conductivity type, a first base layer of the other conductivity type, a second base layer of said one conductivity type and a second emitter layer of said other conductivity type, said first emitter layer, said first base layer, said second base layer and said second emitter layer being formed in this order in a direction from said one major surface to the other major surface so that each of boundaries therebetween forms a pn junction, an end portion of a pn junction between said first base layer and said second base layer being exposed to an inner inclined side surface of said innermost moat, a pn junction between said second base layer and said second emitter layer being bent at a peripheral portion of said semiconductor substrate so as to be directed to said one major surface, an end portion of said pn junction between said second base layer and said second emitter layer being exposed to a surface of a outermost one of said moats in such a manner that an angle between said end portion and said surface is more than 90° when viewed from the side of said second emitter layer, a channel stopper region being formed in a part of said semiconductor substrate between said innermost moat and said outermost moat so as to be exposed to said one major surface and to be kept in direct contact with said second base layer at a level below said pn junction between said first and second base layers, said channel stopper region having a form of a closed-loop and the same conductivity type as said second base layer, said channel stopper region being higher in impurity concentration than said second base layer; fired glass formed in at least said innermost and outermost moats for passivating respective exposed end portions of said pn junctions, a composition and firing conditions of said fired glass having been adjusted so that said fired glass has electric charge of a polarity for inducing carriers in part of said second base layer in contact with said innermost and outer most moats, said carriers having a polarity opposite to said conductivity type of said second base layer; a first main electrode formed on said one major surface and kept in ohmic contact with said first emitter layer; a second main electrode formed on said other major surface and kept in ohmic contact with said second emitter layer; and a gate electrode formed on said one major surface and kept in ohmic contact with said first base layer.

Claim 8

A semiconductor device of thyristor type comprising: a semiconductor substrate having a pair of major surfaces, at least two moats being concentrically formed in one of said major surfaces, each of said moats having the form of a closed-loop, part of said semiconductor substrate inside an intermost one of said moats including therein a first emitter layer of one conductivity type, a first base layer of the other conductivity type, a second base layer of said one conductivity type and a second emitter layer of said other conductivity type, said first emitter layer, said first base layer, said second base layer and said second emitter layer being formed in this order in a direction from said one major surface to the other major surface so that each of boundaries therebetween forms a pn junction, an end portion of a pn junction between said first base layer and said second base layer being exposed to an inner inclined side surface of said innermost moat, a pn junction between said second base layer and said second emitter layer being bent at a peripheral portion of said semiconductor substrate so as to be directed to said one major surface, an end portion of said pn junction between said second base layer and said second emitter layer being exposed to a surface of a outermost one of said moats in such a manner that an angle between said end portion and said surface is more than 90° when viewed from the side of said second emitter layer, a channel stopper region being formed in a part of said semiconductor substrate between said innermost moat and said outermost moat so as to be exposed to said one major surface and to be kept in direct contact with said second base layer at a level below said pn junction between said first and second base layers, said channel stopper region having a form of a closed-loop and the same conductivity type as said second base layer, said channel stopper region being higher in impurity concentration than said second base layer; fired glass formed in at least said innermost and outermost moats for passivating respective exposed end portions of said pn junctions, a composition and firing conditions of said fired glass having been adjusted so that said fired glass has electric charge of a polarity for inducing carriers in part of said second base layer in contact with said innermost and outer most moats, said carriers having a polarity opposite to said conductivity type of said second base layer; a first main electrode formed on said one major surface and kept in ohmic contact with said first emitter layer; a second main electrode formed on said other major surface and kept in ohmic contact with said second emitter layer; and a gate electrode formed on said one major surface and kept in ohmic contact with said first base layer.

Claim 9

A semiconductor device as claimed in claim 5, wherein two moats are formed in said one major surface.

Claim 10

a semiconductor device of thyristor type comprising: a semiconductor substrate having a pair of major surfaces and an inclined side surface, said major surfaces having substantially similar forms, one of said major surfaces being opposed to the other major surface, said one major surface being smaller in area than said other major surface, said side surface connecting the periphery of said one major surface and the periphery of said other major surface, a moat being formed in said one major surface, said moat having a form of a closed-loop, part of said semiconductor substrate inside said moat including therein a first emitter layer of one conductivity type, a first base layer of the other conductivity type, a second base layer of said one conductivity type and a second emitter layer of said other conductivity type, said first emitter layer, said first base layer, said second base layer and said second emitter layer being formed in this order in a direction from said one major surface to said other major surface so that each of boundaries therebetween forms a pn junction, said first base layer being higher in impurity concentration than said second base layer, said second emitter layer being higher in impurity concentration than said second base layer, an end portion of a pn junction between said first base layer and said second base layer being exposed to an inner inclined side surface of said moat in such a manner that an angle between said end portion and said inner inclined side surface is less than 90° when viewed from the side of said first base layer, an end portion of a pn junction between said second base layer and said second emitter layer being exposed to said side surface of said semiconductor substrate in such a manner that an angle between said end portion and said side surface is more than 90° when viewed from the side of said second emitter layer, a channel stopper region being formed in said semiconductor substrate at the outside of said moat in such a manner that said channel stopper region is in contact with an outer periphery of said moat, is contiguous to said second base layer at a level below the pn junction between the first and the second base layers, and is exposed to said one major surface, said channel stopper region having a form of a closed-loop and the same conductivity type as said second base region, said channel stopper region being higher in impurity concentration than said second base layer; fired glass formed in said moat for passivating said exposed end portion of said pn junction between said first and second base layers, a composition and firing conditions of said fired glass having been adjusted so that said first glass has electric charges of a polarity for inducing carriers in part of said second base layer in contact with said moat, said carriers having a polarity opposite to said conductivity type of said second base layer; a first main electrode formed on said one major surface and kept in ohmic contact with said first emitter layer; a second main electrode formed on said other major surface and kept in ohmic contact with said second emitter layer; and a gate electrode formed on said one major surface and kept in ohmic contact with said first base layer.

Claim 11

a semiconductor device of thyristor type comprising: a semiconductor substrate having a pair of major surfaces and an inclined side surface, said major surfaces having substantially similar forms, one of said major surfaces being opposed to the other major surface, said one major surface being smaller in area than said other major surface, said side surface connecting the periphery of said one major surface and the periphery of said other major surface, a moat being formed in said one major surface, said moat having a form of a closed-loop, part of said semiconductor substrate inside said moat including therein a first emitter layer of one conductivity type, a first base layer of the other conductivity type, a second base layer of said one conductivity type and a second emitter layer of said other conductivity type, said first emitter layer, said first base layer, said second base layer and said second emitter layer being formed in this order in a direction from said one major surface to said other major surface so that each of boundaries therebetween forms a pn junction, said first base layer being higher in impurity concentration than said second base layer, said second emitter layer being higher in impurity concentration than said second base layer, an end portion of a pn junction between said first base layer and said second base layer being exposed to an inner inclined side surface of said moat in such a manner that an angle between said end portion and said inner inclined side surface is less than 90° when viewed from the side of said first base layer, an end portion of a pn junction between said second base layer and said second emitter layer being exposed to said side surface of said semiconductor substrate in such a manner that an angle between said end portion and said side surface is more than 90° when viewed from the side of said second emitter layer, a channel stopper region being formed in said semiconductor substrate at the outside of said moat in such a manner that said channel stopper region is in contact with an outer periphery of said moat, is contiguous to said second base layer at a level below the pn junction between the first and the second base layers, and is exposed to said one major surface, said channel stopper region having a form of a closed-loop and the same conductivity type as said second base region, said channel stopper region being higher in impurity concentration than said second base layer; fired glass formed in said moat for passivating said exposed end portion of said pn junction between said first and second base layers, a composition and firing conditions of said fired glass having been adjusted so that said first glass has electric charges of a polarity for inducing carriers in part of said second base layer in contact with said moat, said carriers having a polarity opposite to said conductivity type of said second base layer; a first main electrode formed on said one major surface and kept in ohmic contact with said first emitter layer; a second main electrode formed on said other major surface and kept in ohmic contact with said second emitter layer; and a gate electrode formed on said one major surface and kept in ohmic contact with said first base layer.

Claim 12

A semiconductor device as claimed in claim 7, wherein each of said major surfaces has substantially a form of a circle, and said moat has substantially a form of circular ring.

Claim 13

A semiconductor device as claimed in claim 1 or 2, wherein the absolute value of surface charge density of said electric charge kept by said fired glass lies within a range from 3×10 11 cm -2 to 9×10 11 cm -2 .

Claim 14

A semiconductor device as claimed in claim 1, 2, 5 or 7, wherein said channel stopper region has a width of 50 μm or more.

Claim 15

A semiconductor device as claimed in claim 1, 2, 5 or 7, wherein said fired glass contains three main components ZnO, B 2 O 3 and SiO 2 .

Claim 16

A semiconductor device as claimed in claim 2, wherein said first emitter region includes a plurality of divided areas, each being surrounded by said first base region.

Claim 17

A semiconductor device as claimed in claim 12, wherein said first main electrode includes a plurality of finger portions ohmically contacting the respective divided areas of said first emitter region, and a common connecting portion being integrated with said finger portions for commonly connecting said finger portions electrically, and wherein said gate electrode includes a plurality of finger portions interlocking with said finger portions of said first main electrode and a common connecting portion integrated with and commonly electrically connecting the finger portions of the gate electrode.

Claim 18

A semiconductor device as claimed in claim 12, wherein said second emitter region includes a plurality of divided areas which are approximately registered with and oppose to the divided areas of said first emitter region and which are surrounded by said second base region, and wherein said second main electrode makes ohmic contact with said second emitter region and said second base region which surrounds said second emitter region.

Claim 19

A semiconductor device as claimed in claim 14, wherein said second base region includes a first short-circuiting portion of said one conductivity type located at and penetrating through a central part of each of said second emitter region and having a higher impurity concentration than a main part of said second base region disposed between the first base region and the second emitter region.

Claim 20

A semiconductor device as claimed in claim 15, wherein said second base region further includes a second short-circuiting portion of said one conductivity type located around said second emitter region, exposed to said second major surface and having a higher impurity concentration than the main part of said second base region.

Claim 21

A gate-turn-off thyristor device formed in an n type high resistivity silicon substrate having a first and a second major surface, comprising: a first base region of p type singly and uniformly diffused from the first major surface and forming a substantially flat base pn junction with the n type substrate; a first emitter region of n type selectively doped in the first base region from the first major surface and forming a first emitter pn junction with the first base region; a second emitter region of p type singly and uniformly diffused from the second major surface and forming a second emitter pn junction with the n type substrate, the first base region and the second emitter region having substantially the same thickness; a second base region formed of the n type substrate; a channel stopper region highly diffused from the first major surface with n type impurity to have an impurity concentration larger than that of the first base region, disposed around the first base region in a closed loop shape, and having a diffusion depth larger than that of the first base region to form a boundary with said second base region deeper than said base pn junction; a moat of closed loop shape formed in the first major surface between said first base region and said channel stopper region to extend through said first base and said channel stopper regions into the second base region, the moat having an inclined inner side surface at which said base pn junction terminates to form a negative bevel structure, a bottom surface of said moat contacting the second base region, and an inclined outer side surface at which the boundary of said channel stopper region and said second base region terminates; and fired glass filler applied in the moat, covering the surface of the moat, and having a negative charge which enhances extension of a depletion region in the second base region.

Claim 22

A gate-turn-off thyristor device formed in an n type high resistivity silicon substrate having a first and a second major surface, comprising: a first base region of p type singly and uniformly diffused from the first major surface and forming a substantially flat base pn junction with the n type substrate; a first emitter region of n type selectively doped in the first base region from the first major surface and forming a first emitter pn junction with the first base region; a second emitter region of p type singly and uniformly diffused from the second major surface and forming a second emitter pn junction with the n type substrate, the first base region and the second emitter region having substantially the same thickness; a second base region formed of the n type substrate; a channel stopper region highly diffused from the first major surface with n type impurity to have an impurity concentration larger than that of the first base region, disposed around the first base region in a closed loop shape, and having a diffusion depth larger than that of the first base region to form a boundary with said second base region deeper than said base pn junction; a moat of closed loop shape formed in the first major surface between said first base region and said channel stopper region to extend through said first base and said channel stopper regions into the second base region, the moat having an inclined inner side surface at which said base pn junction terminates to form a negative bevel structure, a bottom surface of said moat contacting the second base region, and an inclined outer side surface at which the boundary of said channel stopper region and said second base region terminates; and fired glass filler applied in the moat, covering the surface of the moat, and having a negative charge which enhances extension of a depletion region in the second base region.

Claim 23

A gate-turn-off thyristor device as claimed in claim 17, wherein said negative charge of the fired glass filler has a surface density of -3×10 11 /cm 2 to -9×10 11 /cm 2 .

Claim 24

A gate-turn-off thyristor device as claimed in claim 18, wherein said fired glass filler has a thickness of 20 to 30 μm.

Claim 25

A gate-turn-off thyristor device as claimed in claim 17, wherein the channel stopper region has a width larger than 50 μm at the boundary between said channel stopper region and said second base region.

Claim 26

A gate-turn-off thyristor device as claimed in claim 17, wherein a difference in depth from the first major surface, between the bottom surface of said moat and said base pn junction is larger than 10 μm.

Claim 27

A gate-turn-off thyristor device as claimed in claim 17, wherein said n type silicon substrate has a resistivity of about 60 Ωcm, said first emitter region has a thickness of about 15 μm and a surface impurity concentration of at least about 10 20 atoms/cm 3 , said first base region has a thickness of about 30 μm and a surface impurity concentration of about 10 18 atoms/cm 3 , and said channel stopper region has a thickness of about 70 μm, a width of at least about 50 μm at said boundary between said channel stopper region and said second base and a surface impurity concentration of at least about 10 20 atoms/cm 3 .

Claim 28

A gate-turn-off thyristor device as claimed in claim 22, wherein said moat has a maximum width of about 300 μm and a depth of about 90 μm.

Claim 29

A gate-turn-off thyristor device as claimed in claim 23, wherein said fired glass filler contains ZnO, B 2 O 3 and SiO 2 and carries a negative surface charge density of -3×10 11 /cm 2 to -9×10 11 /cm 2 .

Claim 30

A gate-turn-off thyristor device as claimed in claim 17, wherein said first base and said channel stopper regions have depths within a range of 10 to 70 μm.

Claim 31

A gate-turn-off thyristor device as claimed in claim 24, wherein said fired glass filler essentially consists of ZnO, B 2 O 3 , SiO 2 , PbO, SnO and Sb 2 O 3 and carries a negative surface charge density of -3×10 11 /cm 2 to -9×10 11 /cm 2 .