Claims Analysis
Total Claims: 10
Claim 1
Independent Claim
126 words
A method of making a powder metallurgical product of high homogeneity and reproducibility which comprises the steps of: (a) forming a green compact of substantially the shape of said product by entraining a powder metallurgical mass consisting predominantly of particles of a metallic material and between about 1% to about 10% by weight of an organic binder in compressed air, and directing the compressed air entrained mass into a shaping sleeve thereby compacting said mass with high kinetic energy into a compact form in a foundry type core forming machine with particles in metal-to-metal contact held together by said binder in a coherent body; (b) removing said green compact from said form; and (c) sintering the green compact removed from said form outside of any containment.
Claim 2
Independent Claim
126 words
A method of making a powder metallurgical product of high homogeneity and reproducibility which comprises the steps of: (a) forming a green compact of substantially the shape of said product by entraining a powder metallurgical mass consisting predominantly of particles of a metallic material and between about 1% to about 10% by weight of an organic binder in compressed air, and directing the compressed air entrained mass into a shaping sleeve thereby compacting said mass with high kinetic energy into a compact form in a foundry type core forming machine with particles in metal-to-metal contact held together by said binder in a coherent body; (b) removing said green compact from said form; and (c) sintering the green compact removed from said form outside of any containment.
Claim 3
Dependent Claim
22 words
The method defined in claim 1 wherein said binder is present in an amount of about 1% by weight of said mass.
Claim 4
Dependent Claim
26 words
The method defined in claim 1 wherein said mass consists predominantly of unreduced metal particles, the sintering in step (c) being effected in a reducing atmosphere.
Claim 5
Dependent Claim
20 words
The method defined in claim 1, further comprising the step of (d) densifying the sintered body resulting from step (c).
Claim 6
Dependent Claim
20 words
The method defined in claim 4, further comprising the step of (e) sintering the densified body resulting from step (d).
Claim 7
Dependent Claim
33 words
The method defined in claim 5, further comprising subjecting the metallic powder of said mass to a physical and/or chemical treatment at least prior to removal of said green compact from said form.
Claim 8
Dependent Claim
12 words
The method defined in claim 6 wherein said treatment is an oxidation.
Claim 9
Independent Claim
70 words
A method of operating a foundry type core forming machine which comprises the steps of feeding a mass consisting predominantly of metal particles and between about 1% to about 10% by weight of a phenolic resin foundry sand binder to said machine and entraining said mass by compressed air in said machine to form a green compact of said material therein whereby said compact can be sintered outside said form.
Claim 10
Independent Claim
70 words
A method of operating a foundry type core forming machine which comprises the steps of feeding a mass consisting predominantly of metal particles and between about 1% to about 10% by weight of a phenolic resin foundry sand binder to said machine and entraining said mass by compressed air in said machine to form a green compact of said material therein whereby said compact can be sintered outside said form.