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US4475892A Expired / Lapsed US ⏱️ 0.0 years remaining

Microcellular ceramic material and process for manufacture thereof

Assignee: LAMINEER Inc A TX CORP
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Filing: 1982-10-13
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Granted: 1984-10-09
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Expires: 2002-10-13
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Abstract

Abstract Microcellular ceramic material comprises a plurality of elongated vitreous micro sized ceramic rods which are placed in side-by-side touching relation and define elongated lines of contact therebetween. The rods also define interstices therebetween which may be void or may be filled or substantially filled with vitreous fibers, polymer materials, acid soluble or insoluble vitreous fibers and other suitable fibers. The rod mass either so filled or unfilled is first fused at the lines of rod contact by elevated temperature and is then annealed to cause the ceramic fibers to crystallize and form an elongated porous crystalline log. The log is then sectioned transversely or linearly to form thin wafers which in turn are built up in layers which are fused to form useful integral composite cellular objects. Through use of selectively arranged colored fibers the transversely sectioned wafers will have controlled microdots of color to provide the object with controlled color characteristics. Where polymer material is employed to fill the interstices, it may contain color pigments to achieve desired color characteristics.

Inventors

  • 👤 Frank R. Faunce

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 14:58
CPC Classifications
C; C04; C04B; C04B30/00; C04B30/02; A; A61; A61K; A61K6/00; A61K6/15; A61K6/17; A61K6/20; A61K6/80; A61K6/831; A61K6/833; A61C; A61C13/00; A61C13/08; A61C13/09; Y; Y10; Y10T; Y10T428/00; Y10T428/249921; Y10T428/249924; Y10T428/249928; Y10T428/249929; Y10T428/29; Y10T428/2913; Y10T428/2933; Y10T428/2964

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 97 words
A thin microcellular ceramic laminate dental veneer for attachment to the labial surfaces of the teeth of a dental patient, said veneer comprising: a multiplicity of fibers composed of crystalline ceramic material, said crystalline ceramic fibers being positioned in side-by-side, generally parallel relation establishing lines of contact with adjacent fibers along the length thereof, said fibers being heat fused to adjacent fibers at the lines of contact therebetween to form a porous mass, said ceramic fibers collectively defining a thin tooth shaped layer surface of said laminate veneer for covering the labial surface of a human tooth.
Claim 2
Dependent Claim 97 words
A thin microcellular ceramic laminate dental veneer for attachment to the labial surfaces of the teeth of a dental patient, said veneer comprising: a multiplicity of fibers composed of crystalline ceramic material, said crystalline ceramic fibers being positioned in side-by-side, generally parallel relation establishing lines of contact with adjacent fibers along the length thereof, said fibers being heat fused to adjacent fibers at the lines of contact therebetween to form a porous mass, said ceramic fibers collectively defining a thin tooth shaped layer surface of said laminate veneer for covering the labial surface of a human tooth.
Claim 3
Dependent Claim 59 words
A microcellular ceramic dental laminate veneer as recited in claim 1 wherein: (a) said laminate veneer is formed by at least two layers each being formed by said ceramic fibers in fused assembly; and (b) said layers are fused in integral surface-to-surface assembly with the fibers of each layer in substantially end-to-end relation to thus define said laminate veneer.
Claim 4
Dependent Claim 38 words
A microcellular ceramic laminate dental veneer as recited in claim 2, wherein: said layers of fibers are selectively provided with dental color systems to provide the laminate dental veneer with the color and appearance of a normal tooth.
Claim 5
Dependent Claim 30 words
A microcellular ceramic laminate dental veneer as recited in claim 3, wherein: at least one of said layers of said fibers incorporates selectively interspersed colored fibers of crystalline ceramic material.
Claim 6
Dependent Claim 35 words
A microcellular ceramic laminate dental veneer as recited in claim 4, wherein: said interspersed colored fibers of crystalline ceramic material selectively define additive and subtractive color systems in selected layers of said laminate dental veneer.
Claim 7
Dependent Claim 65 words
A microcellular ceramic laminate dental veneer as recited in claim 2, wherein: (a) at least one of said layers of said laminate veneer is composed of primary crystalline ceramic fibers being positioned in side-by-side touching relation and defining interstitial spaces therebetween; and (b) a matrix filling said interstitial spaces and cooperating with said primary crystalline ceramic fibers to form a laminate veneer of integral character.
Claim 8
Dependent Claim 87 words
A microcellular ceramic laminate dental veneer as recited in claim 6, wherein said filling means comprises: secondary ceramic fibers which are soluble when exposed to a selective fluid medium, said primary fibers being insoluble to said fluid medium, and upon exposing a surface comprising the exposed ends of said insoluble primary fibers and soluble secondary fibers, portions of the secondary fibers are dissolved, exposing the interstitial spaces at said exposed surface, thereby rendering said exposed surface to a roughened characteristic prepared for efficient reception of bonding material.
Claim 9
Dependent Claim 46 words
A microcellular ceramic laminate dental veneer as recited in claim 6, wherein said filling means comprises: a plurality of secondary crystalline ceramic fibers positioned in side-by-side touching relation, said secondary fibers being of smaller cross-sectional dimension as compared to the cross-sectional dimension of said primary fibers.
Claim 10
Dependent Claim 32 words
A microcellular ceramic laminate dental veneer as recited in claim 8 wherein: said secondary fibers are of selective color to provide said laminate dental veneer with the appearance of a normal tooth.
Claim 11
Dependent Claim 40 words
A microcellular ceramic laminate veneer as recited in claim 1, wherein: said laminate veneer surface forms an outer surface and an inner surface, said inner surface being prepared for efficient bonding thereof to the enamel surface of a patient's tooth.
Claim 12
Dependent Claim 56 words
A microcellular ceramic laminate veneer as recited in claim 1, wherein: (a) said ceramic laminate veneer has an outer surface and an inner surface, said inner surface being prepared for bonding to the enamel surface of a patient's tooth; and (b) said inner and outer surfaces are defined collectively by the end surfaces of said fibers.
Claim 13
Dependent Claim 21 words
A microcellular ceramic laminate dental veneer as recited in claim 11, wherein: said filling means is composed of a polymer material.
Claim 14
Dependent Claim 62 words
A microcellular ceramic laminate dental veneer as recited in claim 1, wherein: (a) said ceramic laminate veneer has an outer surface and an inner surface, said inner surface being prepared for bonding to the enamel labial surface of a patient's tooth; and (b) said inner and outer surfaces are defined collectively by the side surfaces of surface exposed ones of said fibers.
Claim 15
Dependent Claim 45 words
A microcellular ceramic laminate dental veneer as recited in claim 1, wherein: said crystalline ceramic fibers each incorporate a core fiber of crystalline ceramic material having cladding fiber material of crystalline ceramic surrounding said core fiber and forming the outer surface of said ceramic fiber.
Claim 16
Dependent Claim 25 words
A microcellular ceramic laminate dental veneer as recited in claim 14, wherein: said core fiber material and cladding fiber material are of different ceramic comosition.

References Cited (Backward Citations)

US3869335A Cited
US3796627A Cited
US4321042A Cited
US4250221A Cited
US4278630A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-10-09 1988-04-09 1988-10-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-10-09 1992-04-09 1992-10-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-10-09 1996-04-09 1996-10-09 $7700.00 Window Closed / Lapsed

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