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US4445936A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of making inelastically compressible ductile particulate material article and subsequent working thereof

Assignee: ENOMOTO INTERNATIONAL A CORP OF CA
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Filing: 1981-12-21
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Granted: 1984-05-01
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Expires: 2001-12-21
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Abstract

Abstract Ductility is controlled by controlling the size of the particles of particulate material and/or the degree of sphericity of the particles, the smaller and/or more spherical the particles, the greater the ductility of the material. The material has preferably spherical pores, preferably hermetic, with a controlled ratio of pore volume to material volume to provide the property of compressibility. The particulate material itself must have the capability of becoming ductile. The ratio of pore volume to total volume of the material is controlled by particle size, sintering profile the property of the material and the initial volume loading of the pre-sintered part (i.e. the ratio of binder to particulate material). Some materials which are not ductile in and of themselves can be formed into ductile and/or compressible materials in accordance with the system of the present invention.

Inventors

  • 👤 Raymond E. Wiech, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 10:12
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/622; C04B35/64; B; B22; B22F; B22F3/00; B22F3/10; B22F3/12

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 153 words
A method of producing an article in the form of a fired powdered metal which is then crush formed and compressed to desired shape, comprising the steps of: (1) mixing together predetermined amounts of particulate material and binder whereby said binder covers substantially all of the surfaces of the particles of said powdered metal, said particles of particulate material having a high degree of sphericity, the size range of said particles being kept to a minimum, (2) forming said mixture from (1) into a desired configuration, (3) removing the binder from said configuration in (2), (4) sintering the stripped and formed material from (3) according to a time-temperature profile to provide predetermined pore volume to material volume ratio of hermetic pores, (5) cooling said material, and (6) crush forming by isostatically pressing said material to compress the material from (4), the volume of compression approaching but not exceeding the volume of said pores.
Claim 2
Independent Claim 153 words
A method of producing an article in the form of a fired powdered metal which is then crush formed and compressed to desired shape, comprising the steps of: (1) mixing together predetermined amounts of particulate material and binder whereby said binder covers substantially all of the surfaces of the particles of said powdered metal, said particles of particulate material having a high degree of sphericity, the size range of said particles being kept to a minimum, (2) forming said mixture from (1) into a desired configuration, (3) removing the binder from said configuration in (2), (4) sintering the stripped and formed material from (3) according to a time-temperature profile to provide predetermined pore volume to material volume ratio of hermetic pores, (5) cooling said material, and (6) crush forming by isostatically pressing said material to compress the material from (4), the volume of compression approaching but not exceeding the volume of said pores.
Claim 3
Dependent Claim 28 words
The method of claim 1 wherein said particulate material is selected from the class consisting of ductile metals, ductile alloys and non-ductile materials which become ductile after sintering.
Claim 4
Dependent Claim 20 words
A method as set forth in claim 1 wherein said step of crush forming is performed by hot isostatic pressing.
Claim 5
Dependent Claim 20 words
A method as set forth in claim 2 wherein said step of crush forming is performed by hot isostatic pressing.
Claim 6
Dependent Claim 8 words
The product of the process of claim 1.
Claim 7
Dependent Claim 8 words
The product of the process of claim 2.
Claim 8
Dependent Claim 8 words
The product of the process of claim 3.
Claim 9
Dependent Claim 8 words
The product of the process of claim 4.

References Cited (Backward Citations)

US3832763A Cited
US3810757A Cited
US3809553A Cited
US3989518A Cited
US4006016A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-05-01 1987-10-31 1988-05-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-05-01 1991-10-31 1992-05-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-05-01 1995-10-31 1996-05-01 $7700.00 Window Closed / Lapsed

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