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US4436847A Expired / Lapsed US ⏱️ 0.0 years remaining

Rubber compositions

Assignee: PPG Industries Ohio Inc
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Filing: 1982-09-30
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Granted: 1984-03-13
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Expires: 2002-09-30
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Abstract

Abstract The abrasion resistance of siliceous filler-reinforced rubber vulcanizates is improved by adding to the unvulcanized rubber composition a silane coupling composition comprising a mixture of a silane coupling agent, such as (a) organic silane compounds containing an internal active olefinic linkage, (b) bis(alkoxysilylalkyl)polysulfides, (c) haloalkylsilanes, and (d) silane compounds containing a vinyl functional group in the organofunctional portion of the compound, and an alkyl alkoxysilane, such as methyltrimethoxysilane. The silane coupling agent is present in coupling amounts, e.g., between 0.1 and 50 parts per hundred parts of rubber, and the weight ratio of mercaptosilane to alkyl alkoxysilane is between 0.15:1 and 15:1. Preferably, the silanes are in a ratio of about 1:1, are admixed with a hydrocarbon process oil and the oil-silane mixture added to the siliceous filler-rubber mixture.

Inventors

  • 👤 Melvin P. Wagner

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 04:07
CPC Classifications
C; C08; C08K; C08K5/00; C08K5/54; C08K9/00; C08K9/04; C08K9/06

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 148 words
In a rubber composition comprising a curable rubber, from 10 to 90 parts, per 100 parts of rubber, of finely divided reinforcing siliceous pigment and a coupling amount of a silane coupling agent, the improvement wherein a silane coupling composition of the silane coupling agent in combination with an alkoxysilane is admixed with said siliceous pigment, said alkoxysilane having the graphic formula: R"--Si--(OR').sub.3, wherein R' is selected from C 1 -C 10 alkyl or alkoxyalkyl containing from 2 to 10 carbon atoms, and R" is a C 1 -C 10 alkyl, and the silane coupling agent is chosen from the group consisting of: (a) organic silane compounds containing an internal active olefinic linkage, (b) bis(alkoxysilylalkyl)polysulfides, (c) haloalkylsilanes, and (d) silane compounds containing a vinyl functional group in the organofunctional portion of the compound, the weight ratio of the silane coupling agent to alkoxysilane being between 0.15:1 and 15:1.
Claim 2
Dependent Claim 148 words
In a rubber composition comprising a curable rubber, from 10 to 90 parts, per 100 parts of rubber, of finely divided reinforcing siliceous pigment and a coupling amount of a silane coupling agent, the improvement wherein a silane coupling composition of the silane coupling agent in combination with an alkoxysilane is admixed with said siliceous pigment, said alkoxysilane having the graphic formula: R"--Si--(OR').sub.3, wherein R' is selected from C 1 -C 10 alkyl or alkoxyalkyl containing from 2 to 10 carbon atoms, and R" is a C 1 -C 10 alkyl, and the silane coupling agent is chosen from the group consisting of: (a) organic silane compounds containing an internal active olefinic linkage, (b) bis(alkoxysilylalkyl)polysulfides, (c) haloalkylsilanes, and (d) silane compounds containing a vinyl functional group in the organofunctional portion of the compound, the weight ratio of the silane coupling agent to alkoxysilane being between 0.15:1 and 15:1.
Claim 3
Dependent Claim 11 words
The rubber composition of claim 1 wherein th alkoxysilane is methyltrimethoxysilane.
Claim 4
Dependent Claim 22 words
The rubber composition of claims 1 or 2 wherein the ratio of silane coupling agent to alkoxysilane is between 0.6:1 and 6:1.
Claim 5
Dependent Claim 228 words
The rubber composition of claims 1 or 2 wherein the silane coupling agent is selected from the group consisting of: (a) compounds represented by the designation A-B, wherein A is: ##STR6## wherein X is halogen or OR', M is hydrogen, C 1 -C 10 alkyl, or halosubstituted C 1 -C 10 alkyl, R' is C 1 -C 10 alkyl or alkoxyalkyl containing from 2 to 10 carbon atoms, and n is 1, 2 or 3, and B is norbornenyl, cyclopentenyl, 2-butenyl, 2-methyl-2-butenyl, 3-methyl-2-butenyl, 2,3-dimethyl-2-butenyl, 2-ethylidene norbornanyl, and dicyclopentadienyl; (b) compounds reprsented by the designation, Z--alk--S.sub.n' --alk--Z, wherein alk is a divalent hydrocarbon radical having from 1 to 18 carbon atoms, n' is a whole number of from 2 to 6, and Z is, ##STR7## wherein R 1 is a C 1 -C 4 alkyl or phenyl group, and R 2 is a C 1 -C 8 alkoxy, C 5 -C 8 cycloalkoxy or C 1 -C 8 alkylmercapto group; (c) compounds represented by the designation, X p --C m H 2m+1-p A, wherein A is as defined above, X is halogen, p is 1 or 2 and m is 1 to 5; and (d) compounds represented by the designation, R 1 -A, wherein A is as defined above and R 1 is a C 2 -C 8 alkenyl or an alkenylcarboxyalkyl having from 4 to 10 carbon atoms.
Claim 6
Dependent Claim 14 words
The rubber composition of claim 1 wherein the curable rubber is a sulfur-curable rubber.
Claim 7
Dependent Claim 25 words
The rubber composition of claim 1 wherein the silane coupling agent and alkoxysilane are added to the rubber composition admixed with a rubber process oil.
Claim 8
Dependent Claim 12 words
A vulcanizate prepared from the rubber composition of claims 1 or 2.
Claim 9
Dependent Claim 10 words
A vulcanizate prepared from the rubber composition of claim 4.
Claim 10
Dependent Claim 10 words
A vulcanizate prepared from the rubber composition of claim 6.
Claim 11
Dependent Claim 141 words
A substantially dry, free-flowing rubber compounding additive suitable for incorporation into a vulcanizable rubber composition comprising from about 25 to 75 weight percent of rubber reinforcing finely-divided siliceous pigment and from 75 to 25 weight percent of organic silane coupling composition, said silane coupling composition being applied as a combination of an alkoxysilane of the graphic formula, R"--Si--(OR').sub.3, wherein R' is selected from C 1 -C 10 alkyl or alkoxyalkyl containing from 2 to 10 carbon atoms and R" is a C 1 -C 10 alkyl, and an organic silane coupling agent selected from the groups: (a) organic silane compounds containing an internal active olefinic linkage, (b) bis(alkoxysilylalkyl)polysulfides, (c) haloalkylsilanes, and (d) silane compounds containing a vinyl functional group in the organofunctional portion of the compound, the weight ratio of the silane coupling agent to alkoxysilane being between 0.15:1 and 15:1.
Claim 12
Dependent Claim 141 words
A substantially dry, free-flowing rubber compounding additive suitable for incorporation into a vulcanizable rubber composition comprising from about 25 to 75 weight percent of rubber reinforcing finely-divided siliceous pigment and from 75 to 25 weight percent of organic silane coupling composition, said silane coupling composition being applied as a combination of an alkoxysilane of the graphic formula, R"--Si--(OR').sub.3, wherein R' is selected from C 1 -C 10 alkyl or alkoxyalkyl containing from 2 to 10 carbon atoms and R" is a C 1 -C 10 alkyl, and an organic silane coupling agent selected from the groups: (a) organic silane compounds containing an internal active olefinic linkage, (b) bis(alkoxysilylalkyl)polysulfides, (c) haloalkylsilanes, and (d) silane compounds containing a vinyl functional group in the organofunctional portion of the compound, the weight ratio of the silane coupling agent to alkoxysilane being between 0.15:1 and 15:1.
Claim 13
Dependent Claim 12 words
The rubber compounding additive of claim 10 wherein the alkoxysilane is methyltrimethoxysilane.
Claim 14
Dependent Claim 230 words
The rubber compounding additive of claims 10 or 11 wherein the silane coupling agent is selected from the group consisting of: (a) compounds represented by the designation A-B, wherein A is: ##STR8## wherein X is halogen or OR', M is hydrogen, C 1 -C 10 alkyl, or halosubstituted C 1 -C 10 alkyl, R' is C 1 -C 10 alkyl or alkoxyalkyl containing from 2 to 10 carbon atoms, and n is 1, 2 or 3, and B is norbornenyl, cyclohexenyl, cyclopentenyl, 2-butenyl, 2-methyl-2-butenyl, 3-methyl-2-butenyl, 2,3-dimethyl-2-butenyl, 2-ethylidene norbornanyl, and dicyclopentadienyl; (b) compounds represented by the designation, Z--alk--S.sub.n' --alk--Z, wherein alk is a divalent hydrocarbon radical having from 1 to 18 carbon atoms, n' is a whole number of from 2 to 6, and Z is, ##STR9## wherein R 1 is a C 1 -C 4 alkyl or phenyl group, and R 2 is a C 1 -C 8 alkoxy, C 5 -C 8 cycloalkoxy or C 1 -C 8 alkylmercapto group; (c) compounds represented by the designation, X p --C m H 2m+1-p A, wherein A is as defined above, X is halogen, p is 1 or 2, and m is 1 to 5; and (d) compounds represented by the designation, R 1 -A, wherein A is as defined above and R 1 is a C 2 -C 8 alkenyl or an alkenylcarboxyalkyl having from 4 to 10 carbon atoms.
Claim 15
Dependent Claim 26 words
The rubber compounding additive of claims 10 or 11 wherein the weight ratio of silane coupling agent to alkoxysilane is from about 0.6:1 to about 6:1.
Claim 16
Dependent Claim 30 words
The rubber compounding additive of claims 10 or 11 wherein the rubber process oil is also present and the weight ratio of silane coupling agent to alkoxysilane is about 1:1.
Claim 17
Dependent Claim 24 words
The rubber compounding additive of claim 12 wherein the weight ratio of silane coupling agent to alkoxysilane is from about 0.6:1 to about 6:1.
Claim 18
Dependent Claim 28 words
The rubber compounding additive of claim 12 wherein the rubber process oil is also present and the weight ratio of silane coupling agent to alkoxysilane is about 1:1.

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-03-13 1987-09-12 1988-03-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-03-13 1991-09-12 1992-03-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-03-13 1995-09-12 1996-03-13 $7700.00 Window Closed / Lapsed

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