Patent US4434038A successfully refreshed from Google Patents.
US4434038A
Expired / Lapsed
US
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Sputtering method and apparatus utilizing improved ion source
Assignee: Hauzer Industries BV
•
Filing: 1980-09-15
•
Granted: 1984-02-28
•
Expires: 2000-09-15
Abstract
Abstract Method and apparatus for sputtering an element with a magnetron plasma source where a plasma is formed between two generator cathode surfaces of the source and a generator anode disposed adjacent the plasma ejects it toward the element to be sputtered. Various applications are described including selective coating of substrates of different electrical conductivity, substrate cleaning, ion milling, retrieval of expensive or dangerous coating materials, heating with little loss in the heat source, sputtering with reactive ions, sensitization or charge neutralization, and pumping of active gases.
Inventors
- 👤 Charles F. Morrison, Jr.
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-29 10:22
CPC Classifications
H; H01; H01J; H01J37/00; H01J37/32; H01J37/34; H01J37/3402; H01J37/3405
Claims Analysis
Total Claims: 175
Claim 1
Independent Claim
132 words
Sputtering apparatus comprising at least one element to be sputtered; at least one plasma source for generating a plasma from at least one ionizable gas where at least some of the charged particles of the plasma sputter the element, said plasma source including a generator having at least two separate surfaces; means for generating a magnetic field having lines of force which pass through both of the two cathode surfaces; a generator anode disposed adjacent that portion of the magnetic field between the two cathode surfaces; means for establishing an electric field between the generator anode and the generator cathode where at least portions of the electric and magnetic fields are substantially perpendicular to one another whereby said plasma is formed between the cathode surfaces and ejected away from the generator cathode.
Claim 2
Dependent Claim
132 words
Sputtering apparatus comprising at least one element to be sputtered; at least one plasma source for generating a plasma from at least one ionizable gas where at least some of the charged particles of the plasma sputter the element, said plasma source including a generator having at least two separate surfaces; means for generating a magnetic field having lines of force which pass through both of the two cathode surfaces; a generator anode disposed adjacent that portion of the magnetic field between the two cathode surfaces; means for establishing an electric field between the generator anode and the generator cathode where at least portions of the electric and magnetic fields are substantially perpendicular to one another whereby said plasma is formed between the cathode surfaces and ejected away from the generator cathode.
Claim 3
Dependent Claim
24 words
Apparatus as in claim 1 where the magnetic lines of force are substantially perpendicular to the cathode surfaces where they pass through these surfaces.
Claim 4
Dependent Claim
32 words
Apparatus as in claims 1 or 2 including a further said plasma source where said one and further plasma sources cross feed a part of their respective ejected plasma to one another.
Claim 5
Dependent Claim
33 words
Apparatus as in claims 1 or 2 where said plasma source has an endless loop configuration so that the configuration of the plasma formed between the cathode surfaces is also an endless loop.
Claim 6
Dependent Claim
37 words
Apparatus as in claim 1 or 2 where the two cathode surfaces are in electrical contact with one another and where said generator anode is disposed between the generator cathode surfaces and said magnetic lines of force.
Claim 7
Dependent Claim
19 words
Apparatus as in claim 1 where the angle between the cathode surfaces ranges from -360° through 0° to +360°.
Claim 8
Dependent Claim
10 words
Apparatus as in claim 6 where said angle is 0°.
Claim 9
Dependent Claim
10 words
Apparatus as in claim 6 where said angle is 90°.
Claim 10
Dependent Claim
10 words
Apparatus as in claim 6 where said angle is 135°.
Claim 11
Dependent Claim
10 words
Apparatus as in claim 6 where said angle is 180°.
Claim 12
Dependent Claim
10 words
Apparatus as in claim 6 where said angle is 270°.
Claim 13
Dependent Claim
10 words
Apparatus as in claim 6 where said angle is 360°.
Claim 14
Dependent Claim
10 words
Apparatus as in claim 6 where said angle is -90°.
Claim 15
Dependent Claim
10 words
Apparatus as in claim 6 where said angle is -180°.
Claim 16
Dependent Claim
23 words
Apparatus as in claim 1 including means for introducing the ionizable gas into the apparatus at a point removed from the plasma source.
Claim 17
Dependent Claim
17 words
Apparatus as in claim 1 including means for introducing the ionizable gas directly into the plasma source.
Claim 18
Dependent Claim
26 words
Apparatus as in claim 16 where a second gas is present in the apparatus at a point removed from the gas introduced into the plasma source.
Claim 19
Dependent Claim
13 words
Apparatus as in claim 1 where said ionizable gas includes an active gas.
Claim 20
Dependent Claim
13 words
Apparatus as in claim 1 where said ionizable gas includes an inert gas.
Claim 21
Dependent Claim
28 words
Apparatus as in claim 2 where said means for generating the magnetic field includes means for preventing the formation of closed magnetic loops over the generator cathode surfaces.
Claim 22
Dependent Claim
33 words
Apparatus as in claim 1 where said means for generating the magnetic field includes means for generating a further magnetic field having lines of force which pass through both of the cathode surfaces.
Claim 23
Dependent Claim
19 words
Apparatus as in claim 1 where said means for generating the magnetic field includes at least one permanent magnet.
Claim 24
Dependent Claim
20 words
Apparatus as in claim 1 or 22 where said means for generating the magnetic field includes at least one electromagnet.
Claim 25
Dependent Claim
13 words
Apparatus as in claims 1 or 2 where said element is magnetically permeable.
Claim 26
Dependent Claim
47 words
Apparatus as in claim 2 where the relative locations of the generator anode and generator cathode are such with respect to the magnetic field that the generator anode intercepts substantially no magnetic lines of force from the generator cathode more than about 1/8" from the generator cathode.
Claim 27
Dependent Claim
23 words
Apparatus as in claim 25 where the generator anode intercepts substantially no lines of force more than about 1/16" from the generator cathode.
Claim 28
Dependent Claim
23 words
Apparatus as in claim 25 where the generator anode intercepts substantially no lines of force more than about 1/4" from the generator cathode.
Claim 29
Dependent Claim
78 words
Apparatus as in claim 25 or 26 where said one element is heated by at least some of the charged particles ejected from the plasma source such that little heat is lost (a) in said generator cathode due to the perpendicular orientation of the magnetic lines of force with respect to the cathode and (b) in said generator anode due to the short length of the magnetic lines of force from the generator cathode to the generator anode.
Claim 30
Dependent Claim
27 words
Apparatus as in claims 1 or 2 including a collector electrode and means for biasing the collector electrode to remove predetermined charged particles from the ejected plasma.
Claim 31
Dependent Claim
18 words
Apparatus as in claim 29 including means for applying an alternating current electrical potential to the collector electrode.
Claim 32
Dependent Claim
11 words
Apparatus as in claim 30 where said element is electrically non-conductive.
Claim 33
Dependent Claim
37 words
Apparatus as in claim 31 where said element includes a target of coating material and where said apparatus includes a further element including a substrate upon which the coating material of the target is to be deposited.
Claim 34
Dependent Claim
28 words
Apparatus as in claim 29 including means for biasing the collector electrode to remove electrons from the ejected plasma so that said element is sputtered by positive ions.
Claim 35
Dependent Claim
13 words
Apparatus as in claim 33 where said element is electrically conductive and grounded.
Claim 36
Dependent Claim
23 words
Apparatus as in claim 29 including means for biasing the collector electrode to remove some of the positive ions from the ejected plasma.
Claim 37
Dependent Claim
23 words
Apparatus as in claim 35 where said one element is electrically non-conductive and is sputtered by the ions remaining in the ejected plasma.
Claim 38
Dependent Claim
28 words
Apparatus as in claim 29 including a web and means for moving the web where the charged particles from the plasma source are applied to the moving web.
Claim 39
Dependent Claim
29 words
Apparatus as in claims 1 or 2 where said ionizable gas is an active gas and where the active gas ions of the ejected plasma sputter said one element.
Claim 40
Dependent Claim
38 words
Apparatus as in claim 38 where said one element includes a target of coating material and where said apparatus includes a further element including a substrate upon which the coating material of the target is to be deposited.
Claim 41
Dependent Claim
13 words
Apparatus as in claim 38 where said target is electrically conductive and grounded.
Claim 42
Dependent Claim
26 words
Apparatus as in claims 1 or 2 where said ionizable gas contains an active gas and where ions of the ejected plasma sputter said one element.
Claim 43
Dependent Claim
38 words
Apparatus as in claim 41 where said one element includes a target of coating material and where said apparatus includes a further element including a substrate upon which the coating material of the target is to be deposited.
Claim 44
Dependent Claim
13 words
Apparatus as in claim 41 where said target is electrically conductive and grounded.
Claim 45
Dependent Claim
26 words
Apparatus as in claim 1 where said element is electrically non-conductive and said apparatus includes means for applying an alternating current electrical potential to the element.
Claim 46
Dependent Claim
61 words
Apparatus as in claims 1 or 2 including a further said plasma source where said one and further plasma sources each include (a) a collector electrode and (b) means for biasing the collector electrodes with opposite polarity voltages so that said element is simultaneously bombarded with positively charged ions from the one plasma source and electrons from the further plasma source.
Claim 47
Dependent Claim
35 words
Apparatus as in claim 45 where said one element includes a target of coating material and said apparatus includes a further element including a substrate upon which the coating material of the target is deposited.
Claim 48
Dependent Claim
11 words
Apparatus as in claim 46 where the target is electrically non-conductive.
Claim 49
Dependent Claim
20 words
Apparatus as in claims 1 or 2 where the element is sputtered by the plasma ejected from the plasma source.
Claim 50
Dependent Claim
13 words
Apparatus as in claim 48 where the element is electrically conductive and grounded.
Claim 51
Dependent Claim
11 words
Apparatus as in claim 48 where the element is electrically non-conductive.
Claim 52
Dependent Claim
29 words
Apparatus as in claim 1 where said one element is a substrate to be coated with a coating material and where the sputtering of the substrate effects cleaning thereof.
Claim 53
Dependent Claim
24 words
Apparatus as in claim 51 where the substrate is electrically non-conductive and where it is cleaned by the plasma ejected from the plasma source.
Claim 54
Dependent Claim
37 words
Apparatus as in claim 51 where said plasma source includes a collector electrode and means for biasing the collector electrode to remove electrons from the ejected plasma so that said substrate is cleaned by positively charged ions.
Claim 55
Dependent Claim
36 words
Apparatus as in claims 1 or 2 where said one element includes a substrate to be coated with a coating material and said apparatus includes means for generating and depositing the coating material on the substrate.
Claim 56
Dependent Claim
24 words
Apparatus as in claim 54 where the ejected plasma from the plasma source sputters loosely bonded atoms of the material coated onto the substrate.
Claim 57
Dependent Claim
20 words
Apparatus as in claim 54 where the generator cathode comprises the same material as that being coated on the substrate.
Claim 58
Dependent Claim
47 words
Apparatus as in claim 54 where said plasma source includes a collector electrode and means for biasing the collector electrode to remove electrons from the ejected plasma so that positively charged ions of the gas sputter loosely coated atoms of the coating material deposited on the substrate.
Claim 59
Dependent Claim
12 words
Apparatus as in claim 57 where the gas includes an inactive gas.
Claim 60
Dependent Claim
12 words
Apparatus as in claim 57 where the gas includes an active gas.
Claim 61
Dependent Claim
88 words
Apparatus as in claim 54 including a coating material collecting electrode and where said substrate is electrically conductive, grounded and coated with material to be collected on the collecting electrode where the apparatus includes means for applying a positive electrical potential to the collecting electrode whereby positive ions in the ejected plasma sputter the material coated on the substrate for collection on the collecting electrode and where the positive electrical potential on the collecting electrode prevents sputtering of the coating material collected thereon whereby the substrate is cleaned.
Claim 62
Dependent Claim
17 words
Apparatus as in claim 60 including means for retrieving the coating material collected on the collecting electrode.
Claim 63
Dependent Claim
11 words
Apparatus as in claim 60 where said coating material is gold.
Claim 64
Dependent Claim
14 words
Apparatus as in claim 60 where said coating material is dangerous to human beings.
Claim 65
Dependent Claim
79 words
Apparatus as in claim 1 where said one element is a substrate and where said apparatus includes means for contacting said substrate with a reactive gas intended for reaction with the substrate and where said plasma source includes a collector electrode and means for biasing the collector electrode to remove electrons from the ejected plasma so that said substrate has its surface energy increased by positively charged ions to thereby facilitate reaction of the substrate with the reactive gas.
Claim 66
Dependent Claim
63 words
Apparatus as in claim 1 where said one element is a substrate and where said gas is to be chemically reacted with the substrate and where the plasma source includes a collector electrode and means for biasing the collector electrode to remove electrons from the ejected plasma so that positively charged ions of the gas bombard the substrate to facilitate chemical reaction therebetween.
Claim 67
Dependent Claim
137 words
Apparatus as in claim 1 where said one element comprises an electrically conductive substrate and said apparatus includes an electrically non-conductive element in contact with the substrate, means for generating and depositing an electrically conductive coating material on the substrate and where said plasma source includes a collector electrode and means for biasing the collector electrode to remove positively charged ions from the ejected plasma and where said apparatus includes means for positively biasing the substrate to prevent the sputtering of coating material from the substrate by any positively charged ions that are not removed by the collector electrode whereby the substrate will be coated but the electrically non-conductive element will not be coated due to the sputtering of any coating material deposited thereon by said positively charged ions which are not removed by the collector electrode.
Claim 68
Dependent Claim
20 words
Apparatus as in claim 66 where said means for generating the coating material includes means for sputtering the coating material.
Claim 69
Dependent Claim
46 words
Apparatus as in claim 67 where the sputtering means includes a cathode of the coating material which is sputtered by positively charged ions obtained from the plasma formed between the two generator cathode surfaces but which are not ejected from the plasma from the plasma source.
Claim 70
Dependent Claim
14 words
Apparatus as in claim 68 where said target is located adjacent the generator anode.
Claim 71
Dependent Claim
115 words
Apparatus as in claims 1 or 10 including means for moving said generator anode into and out of ion ejecting relationship with the plasma formed between the generator cathode surfaces, a further anode, means for establishing a further electric field between the further anode and the generator cathode where at least portions of the further electric field and the magnetic field are substantially perpendicular with respect to one another so that the generator cathode is sputtered and means for alternatively establishing (a) the electric field associated with the generator anode when it is in said ion ejecting relationship and (b) the further electric field when the generator anode is not in said ion ejecting relationship.
Claim 72
Dependent Claim
73 words
Apparatus as in claims 1 or 2 where said one element comprises a target of coating material and where the apparatus includes a further element including a substrate upon which the coating material of the target is to be deposited and means for cooling said substrate and where at least some of the charged particles of the ejected plasma sputter the target whereby gases coming into contact with the coated substrate are pumped.
Claim 73
Dependent Claim
105 words
A plasma source for generating a plasma from at least one ionizable gas, said source comprising a generator cathode having at least two separate surfaces; means for generating a magnetic field having lines of force which pass through both the two cathode surfaces; a generator anode disposed adjacent that portion of the magnetic field between the two cathode surfaces, means for establishing an electric field between the generator anode and the generator cathode where at least portions of the electric and magnetic fields are substantially perpendicular to one another whereby said plasma is formed between the cathode surfaces and ejected away from the generator cathode.
Claim 74
Dependent Claim
105 words
A plasma source for generating a plasma from at least one ionizable gas, said source comprising a generator cathode having at least two separate surfaces; means for generating a magnetic field having lines of force which pass through both the two cathode surfaces; a generator anode disposed adjacent that portion of the magnetic field between the two cathode surfaces, means for establishing an electric field between the generator anode and the generator cathode where at least portions of the electric and magnetic fields are substantially perpendicular to one another whereby said plasma is formed between the cathode surfaces and ejected away from the generator cathode.
Claim 75
Dependent Claim
25 words
A source as in claim 72 where the magnetic lines of force are substantially perpendicular to the cathode surfaces where they pass through these surfaces.
Claim 76
Dependent Claim
32 words
A source as in claims 72 or 73 where said plasma source includes a collector electrode and means for biasing the collector electrode to remove predetermined charged particles from the ejected plasma.
Claim 77
Dependent Claim
12 words
A source as in claim 74 where said charged particles are electrons.
Claim 78
Dependent Claim
13 words
A source as in claim 74 where said charged particles are positive ions.
Claim 79
Dependent Claim
19 words
A source as in claim 74 including means for applying an alternating current electrical potential to the collector electrode.
Claim 80
Dependent Claim
33 words
A source as in claims 72 or 73 including a further said plasma source where said one and further plasma sources cross feed a part of their respective ejected plasmas to one another.
Claim 81
Dependent Claim
30 words
A source as in claims 72 or 73 having an endless loop configuration so that the configuration of the plasma formed between the cathode surfaces is also an endless loop.
Claim 82
Dependent Claim
35 words
A source as in claim 73 where the two cathode surfaces are in electrical contact with one another and where said generator anode is disposed between the cathode surfaces and said magnetic lines of force.
Claim 83
Dependent Claim
22 words
A source as in claims 72 or 80 where the angle between the cathode surfaces ranges from -360° through 0° to +360°.
Claim 84
Dependent Claim
11 words
A source as in claim 81 where said angle is 0°.
Claim 85
Dependent Claim
11 words
A source as in claim 81 where said angle is 90°.
Claim 86
Dependent Claim
11 words
A source as in claim 81 where said angle is 135°.
Claim 87
Dependent Claim
11 words
A source as in claim 81 where said angle is 180°.
Claim 88
Dependent Claim
11 words
A source as in claim 81 where said angle is 270°.
Claim 89
Dependent Claim
11 words
A source as in claim 81 where said angle is 360°.
Claim 90
Dependent Claim
11 words
A source as in claim 81 where said angle is -90°.
Claim 91
Dependent Claim
11 words
A source as in claim 81 where said angle is -180°.
Claim 92
Dependent Claim
49 words
A source as in claims 72 or 73 where the relative locations of the generator anode and generator cathode are such with respect to the magnetic field that the generator anode intercepts substantially no lines of force from the generator cathode more than about 1/8" from the generator cathode.
Claim 93
Dependent Claim
24 words
A source as in claim 90 where the generator anode intercepts substantially no lines of force more than about 1/4" from the generator cathode.
Claim 94
Dependent Claim
24 words
A source as in claim 90 where the generator anode intercepts substantially no lines of force more than about 1/16" from the generator cathode.
Claim 95
Dependent Claim
18 words
A source as in claim 72 including means for introducing the ionizable gas directly into the plasma source.
Claim 96
Dependent Claim
16 words
A source as in claims 72 or 73 where said ionizable gas includes an active gas.
Claim 97
Dependent Claim
16 words
A source as in claims 72 or 73 where said ionizable gas includes an inert gas.
Claim 98
Dependent Claim
29 words
A source as in claim 73 where said means for generating the magnetic field includes means for preventing the formation of closed magnetic loops over the generator cathode surfaces.
Claim 99
Dependent Claim
35 words
A source as in claim 72 where where said means for generating the magnetic field includes means for generating a further magnetic field having lines of force which pass through both of the cathode surfaces.
Claim 100
Dependent Claim
20 words
A source as in claim 72 where said means for generating the magnetic field includes at least one permanent magnet.
Claim 101
Dependent Claim
21 words
A source as in claim 72 or 98 where said means for generating the magnetic field includes at least one electromagnet.
Claim 102
Dependent Claim
141 words
A sputtering method comprising the steps of providing at least one element to be sputtered; providing a plasma source for generating a plasma from at least one ionizable gas where at least some of the charged particles of the plasma sputter the element and where the plasma generating step includes the steps of providing a generator cathode having at least two separate surfaces; generating a magnetic field having lines of force which pass through both of the two cathode surfaces; providing a generator anode disposed adjacent that portion of the magnetic field between the two cathode surfaces; establishing an electric field between the generator anode and the generator cathode where at least portions of the electric and magnetic fields are substantially perpendicular to one another whereby said plasma is formed between the cathode surfaces and ejected away from the generator cathode.
Claim 103
Dependent Claim
141 words
A sputtering method comprising the steps of providing at least one element to be sputtered; providing a plasma source for generating a plasma from at least one ionizable gas where at least some of the charged particles of the plasma sputter the element and where the plasma generating step includes the steps of providing a generator cathode having at least two separate surfaces; generating a magnetic field having lines of force which pass through both of the two cathode surfaces; providing a generator anode disposed adjacent that portion of the magnetic field between the two cathode surfaces; establishing an electric field between the generator anode and the generator cathode where at least portions of the electric and magnetic fields are substantially perpendicular to one another whereby said plasma is formed between the cathode surfaces and ejected away from the generator cathode.
Claim 104
Dependent Claim
25 words
A method as in claim 100 where the magnetic lines of force are substantially perpendicular to the cathode surfaces where they pass through these surfaces.
Claim 105
Dependent Claim
43 words
A method as in claim 101 including locating the generator anode and generator cathode with respect to the magnetic field so that the generator anode intercepts substantially no lines of force from the generator cathode more than about 1/8" from the generator cathode.
Claim 106
Dependent Claim
24 words
A method as in claim 102 where the generator anode intercepts substantially no lines of force more than about 1/4" from the generator cathode.
Claim 107
Dependent Claim
24 words
A method as in claim 102 where the generator anode intercepts substantially no lines of force more than about 1/16" from the generator cathode.
Claim 108
Dependent Claim
79 words
A method as in claim 102 or 104 where said one element is heated by at least some of the charged particles ejected from the plasma source such that little heat is lost (a) in said generator cathode due to the perpendicular orientation of the magnetic lines of force with respect to the cathode and (b) in said generator anode due to the short length of the magnetic lines of force from the generator cathode to the generator anode.
Claim 109
Independent Claim
14 words
A method as in claims 100 or 101 where said element is magnetically permeable.
Claim 110
Independent Claim
27 words
A method as in claims 100 or 101 including providing a collector electrode and biasing the collector electrode to remove predetermined charged particles from the ejected plasma.
Claim 111
Dependent Claim
17 words
A method as in claim 107 including applying an alternating current electrical potential to the collector electrode.
Claim 112
Dependent Claim
12 words
A method as in claim 108 where said element is electrically non-conductive.
Claim 113
Dependent Claim
39 words
A method as in claim 109 where said element includes a target of coating material and where said method includes providing a further element including a substrate upon which the coating material of the target is to be deposited.
Claim 114
Dependent Claim
27 words
A method as in claim 107 including biasing the collector electrode to remove electrons from the ejected plasma so that said element is sputtered by positive ions.
Claim 115
Dependent Claim
14 words
A method as in claim 111 where said element is electrically conductive and grounded.
Claim 116
Dependent Claim
22 words
A method as in claim 107 including biasing the collector electrode to remove some of the positive ions from the ejected plasma.
Claim 117
Dependent Claim
24 words
A method as in claim 113 where said one element is electrically non-conductive and is sputtered by the ions remaining in the ejected plasma.
Claim 118
Dependent Claim
26 words
A method as in claim 107 including moving a web of material where the charged particles from the plasma source are applied to the moving web.
Claim 119
Independent Claim
30 words
A method as in claims 100 or 101 where said ionizable gas in an active gas and where the active gas ions of the ejected plasma sputter said one element.
Claim 120
Independent Claim
42 words
A method as in claims 100 or 101 where said one element includes a target of coating material and where said method includes providing a further element including a substrate upon which the coating material of the target is to be deposited.
Claim 121
Dependent Claim
14 words
A method as in claim 116 where said target is electrically conductive and grounded.
Claim 122
Dependent Claim
25 words
A method as in claim 100 where said element is electrically non-conductive and said method includes applying an alternating current electrical potential to the element.
Claim 123
Independent Claim
62 words
A method as in claims 100 or 101 including providing a further said plasma source where said one and further plasma sources each include a collector electrode and said method includes biasing the collector electrodes with opposite polarity voltages so that said element is simultaneously bombarded with positively charged ions from the one plasma source and electrons from the further plasma source.
Claim 124
Dependent Claim
37 words
A method as in claim 120 where said one element includes a target of coating material and said method includes providing a further elelment including a substrate upon which the coating material of the target is deposited.
Claim 125
Dependent Claim
12 words
A method as in claim 121 where the target is electrically non-conductive.
Claim 126
Independent Claim
21 words
A method as in claims 100 or 101 where the element is sputtered by the plasma ejected from the plasma source.
Claim 127
Dependent Claim
14 words
A method as in claim 123 where the element is electrically conductive and grounded.
Claim 128
Dependent Claim
12 words
A method as in claim 123 where the element is electrically non-conductive.
Claim 129
Dependent Claim
30 words
A method as in claim 100 where said one element is a substrate to be coated with a coating material and where the sputtering of the substrate effects cleaning thereof.
Claim 130
Dependent Claim
25 words
A method as in claim 126 where the substrate is electrically non-conductive and where it is cleaned by the plasma ejected from the plasma source.
Claim 131
Dependent Claim
40 words
A method as in claim 126 where said plasma source includes a collector electrode and where said method includes biasing the collector electrode to remove electrons from the ejected plasma so that said substrate is cleaned by positively charged ions.
Claim 132
Independent Claim
35 words
A method as in claims 100 or 101 where said one element includes a substrate to be coated with a coating material and said method includes generating and depositing the coating material on the substrate.
Claim 133
Dependent Claim
43 words
A method as in claim 129 where said plasma source includes a collector electrode and said method includes biasing the collector electrode to remove electrons from the ejected plasma so that positively charged ions of the gas supply additional energy to the substrate.
Claim 134
Dependent Claim
25 words
A method as in claim 129 where the ejected plasma from the plasma source sputters loosely bonded atoms of the material coated onto the substrate.
Claim 135
Dependent Claim
21 words
A method as in claim 129 where the generator cathode comprises the same material as that being coated on the substrate.
Claim 136
Dependent Claim
49 words
A method as in claim 129 where said plasma source includes a collector electrode and said method includes biasing the collector electrode to remove electrons from the ejected plasma so that positively charged ions of the gas sputter loosely coated atoms of the coating material deposited on the substrate.
Claim 137
Dependent Claim
13 words
A method as in claim 133 where the gas includes an inactive gas.
Claim 138
Dependent Claim
13 words
A method as in claim 133 where the gas includes an active gas.
Claim 139
Dependent Claim
89 words
A method as in claim 129 including providing a coating material collecting electrode and where said substrate is electrically conductive, grounded and coated with material to be collected on the collecting electrode and where the method includes applying a positive electrical potential to the collecting electrode whereby positive ions in the ejected plsma sputter the material coated on the substrate for collection on the collecting electrode and where the positive electrical potential on the collecting electrodes prevents sputtering of the coating material collected thereon whereby the substrate is cleaned.
Claim 140
Dependent Claim
16 words
A method as in claim 136 including retrieving the coating material collected on the collecting electrode.
Claim 141
Dependent Claim
12 words
A method as in claim 137 where said coating material is gold.
Claim 142
Dependent Claim
15 words
A method as in claim 137 where said coating material is dangerous to human beings.
Claim 143
Independent Claim
81 words
A method as in claims 100 and 101 where said one element is a substrate and where said method includes contacting said substrate with a reactive gas intended for reaction with the substrate and where said plasma source includes a collector electrode and the method includes biasing the collector electrode to remove electrons from the ejected plasma so that said substrate has its surface energy increased by positively charged ions to thereby facilitate reaction of the substrate with the reactive gas.
Claim 144
Dependent Claim
67 words
A method as in claim 100 or 101 where said one element is a substrate and where said gas is to be chemically reacted with the substrate and where the plasma source includes a collector electrode and the method includes biasing the collector electrode to remove electrons from the ejected plasma so that positively charged ions of the gas bombard the substrate to facilitate chemical reaction therebetween.
Claim 145
Independent Claim
134 words
A method as in claims 100 or 101 where said one element comprises an electrically conductive substrate and said method includes providing an electrically non-conductive element in contact with the substrate, generating and depositing an electrically conductive coating material on the substrate and where said plasma source includes a collector electrode and said method includes biasing the collector electrode to remove positively charged ions from the ejected plasma and positively biasing the substrate to prevent the sputtering of coating material from the substrate by any positively charged ions that are not removed by the collector electrode whereby the substrate will be coated but the electrically non-conductive element will not be coated due to the sputtering of any coating material deposited thereon by said positively charged ions which are not removed by the collector electrode.
Claim 146
Dependent Claim
15 words
A method as in claim 142 where said generating the coating material includes sputtering thereof.
Claim 147
Dependent Claim
44 words
A method as in claim 143 including providing a cathode of the coating material which is sputtered by positively charged ions obtained from the plasma formed between the two generator cathode surfaces but which are not ejected with the plasma from the plasma source.
Claim 148
Dependent Claim
15 words
A method as in claim 144 where said target is located adjacent the generator anode.
Claim 149
Dependent Claim
108 words
A method as in claim 100 including moving said generator anode into and out of ion ejecting relationship with the plasma formed between the generator cathode surfaces, providing a further anode, establishing a further electrical field between the further anode and the generator cathode where at least portions of the further electric field and the magnetic field are substantially perpendicular with respect to one another so that the generator cathode is sputtered and alternatively establishing (a) the electric field associated with generator anode when it is in said ion ejecting relationship and (b) the further electric field when the generator anode is not in said ion ejecting relationship.
Claim 150
Dependent Claim
50 words
A method as in claim 146 where said one element is a substrate which is cleaned when the generator anode is in said ion ejecting relationship and where said substrate is coated with the material comprising the generator cathode when the generator anode is not in said ion ejecting relationship.
Claim 151
Independent Claim
73 words
A method as in claims 100 or 101 where said one element comprises a target of coating material and where the method includes providing a further element including a substrate upon which the coating material of the target is to be deposited and cooling said substrate and where at least some of the charged particles of the ejected plasma sputter the target whereby gases coming into contact with the coated substrate are pumped.
Claim 152
Independent Claim
132 words
A method comprising the steps of providing at least one element; generating a plasma from at least one ionizable gas where at least some of the charged particles of the plasma bombard the element and where the plasma generating step includes the steps of providing a generator cathode having at least two separate surfaces; generating a magnetic field having lines of force which pass through both of the two cathode surfaces; providing a generator anode disposed adjacent that portion of the magnetic field between the two cathode surfaces; establishing an electric field between the generator anode and the generator cathode where at least portions of the electric and magnetic fields are substantially perpendicular to one another whereby said plasma is formed between the cathode surfaces and ejected away from the generator cathode.
Claim 153
Independent Claim
132 words
A method comprising the steps of providing at least one element; generating a plasma from at least one ionizable gas where at least some of the charged particles of the plasma bombard the element and where the plasma generating step includes the steps of providing a generator cathode having at least two separate surfaces; generating a magnetic field having lines of force which pass through both of the two cathode surfaces; providing a generator anode disposed adjacent that portion of the magnetic field between the two cathode surfaces; establishing an electric field between the generator anode and the generator cathode where at least portions of the electric and magnetic fields are substantially perpendicular to one another whereby said plasma is formed between the cathode surfaces and ejected away from the generator cathode.
Claim 154
Dependent Claim
25 words
A method as in claim 149 where the magnetic lines of force are substantially perpendicular to the cathode surfaces where they pass through these surfaces.
Claim 155
Dependent Claim
51 words
A method as in claim 150 where said one element is heated by at least some of the charged particles ejected from the plasma source such that little heat is lost in said generator cathode due to the perpendicular orientation of the magnetic lines of force with respect to the cathode.
Claim 156
Dependent Claim
43 words
A method as in claim 150 including locating the generator anode and generator cathode with respect to the magnetic field so that the generator anode intercepts substantially no lines of force from the generator cathode more than about 1/8" from the generator cathode.
Claim 157
Dependent Claim
24 words
A method as in claim 152 where the generator anode intercepts substantially no lines of force more than about 1/4" from the generator cathode.
Claim 158
Dependent Claim
24 words
A method as in claim 152 where the generator anode intercepts substantially no lines of force more than about 1/16" from the generator cathode.
Claim 159
Dependent Claim
79 words
A method as in claim 152 or 154 where said one element is heated by at least some of the charged particles ejected from the plasma source such that little heat is lost (a) in said generator cathode due to the perpendicular orientation of the magnetic lines of force with respect to the cathode and (b) in said generator anode due to the short length of the magnetic lines of force from the generator cathode to the generator anode.
Claim 160
Independent Claim
41 words
A method as in claims 149 or 150 where said one element is a web of material and the method includes moving the web where the charged particles from the plasma source are applied to the moving web to sensitize it.
Claim 161
Independent Claim
45 words
A method as in claims 149 or 150 where said one element is a web of material and the method includes moving the web where the charged particles from the plasma source are applied to the moving web to neutralize further charge on the web.
Claim 162
Independent Claim
114 words
A method for selectively coating a first substrate in the presence of a second substrate where the first substrate is electrically conductive and the second substrate is electrically non-conductive comprising the steps of generating and directing an electrically conductive coating material toward the first and second substrates, directing a plasma toward the first and second substrates where the plasma contains more electrons than positive ions, and biasing the first substrate to prevent the sputtering of coating material therefrom by positive ions in the plasma so that the first substrate will be coated but the second substrate will not be coated duue to the sputtering of any coating material deposited thereon by said positive ions.
Claim 163
Independent Claim
114 words
A method for selectively coating a first substrate in the presence of a second substrate where the first substrate is electrically conductive and the second substrate is electrically non-conductive comprising the steps of generating and directing an electrically conductive coating material toward the first and second substrates, directing a plasma toward the first and second substrates where the plasma contains more electrons than positive ions, and biasing the first substrate to prevent the sputtering of coating material therefrom by positive ions in the plasma so that the first substrate will be coated but the second substrate will not be coated duue to the sputtering of any coating material deposited thereon by said positive ions.
Claim 164
Dependent Claim
18 words
A method as in claim 158 where said first and second substrates are in contact with each other.
Claim 165
Independent Claim
116 words
A method for selectively coating a first substrate in the presence of a second substrate where the first substrate is electrically non-conductive and the second substrate is electrically conductive comprising the steps of generating and directing an electrically conductive coating material toward the first and second substrates, directing a plasma toward the first and second substrates where the plasma contains less electrons than positive ions, and biasing the second substrate to prevent the coating thereof due to the sputtering of any coating material deposited thereon by said positive ions, said first substrate being coated due to the build-up of said positive ions thereon which prevent sputtering of the deposited coating by further ions in the plasma.
Claim 166
Independent Claim
116 words
A method for selectively coating a first substrate in the presence of a second substrate where the first substrate is electrically non-conductive and the second substrate is electrically conductive comprising the steps of generating and directing an electrically conductive coating material toward the first and second substrates, directing a plasma toward the first and second substrates where the plasma contains less electrons than positive ions, and biasing the second substrate to prevent the coating thereof due to the sputtering of any coating material deposited thereon by said positive ions, said first substrate being coated due to the build-up of said positive ions thereon which prevent sputtering of the deposited coating by further ions in the plasma.
Claim 167
Independent Claim
102 words
A method for selectively coating an electrically conductive substrate in contact with an electrically non-conductive element comprising the steps of generating and directing an electrically conductive coating material toward the substrate and non-conductive element, directing a plasma toward the substrate and non-conductive element where the plasma contains more electrons than positive ions, and biasing te substrate to prevent the sputtering of coating material from the substrate by positive ions in the plasma so that the substrate will be coated but the electrically non-conductive element will not be coated due to the sputtering of any coating material deposited thereon by said positive ions.
Claim 168
Independent Claim
102 words
A method for selectively coating an electrically conductive substrate in contact with an electrically non-conductive element comprising the steps of generating and directing an electrically conductive coating material toward the substrate and non-conductive element, directing a plasma toward the substrate and non-conductive element where the plasma contains more electrons than positive ions, and biasing te substrate to prevent the sputtering of coating material from the substrate by positive ions in the plasma so that the substrate will be coated but the electrically non-conductive element will not be coated due to the sputtering of any coating material deposited thereon by said positive ions.
Claim 169
Independent Claim
86 words
A method for cleaning from a substrate material coated thereon comprising the steps of providing an electrically conductive collection electrode; directing toward the substrate and the collection electrode a plasma where the number of electrons contained therein is substantially different than the number of positive ions where the coating material on the substrate will be sputtered and removed by the positive ions; and biasing the collection electrode to prevent sputtering of the coating material removed from the substrate and collected thereon to thereby clean the substrate.
Claim 170
Independent Claim
86 words
A method for cleaning from a substrate material coated thereon comprising the steps of providing an electrically conductive collection electrode; directing toward the substrate and the collection electrode a plasma where the number of electrons contained therein is substantially different than the number of positive ions where the coating material on the substrate will be sputtered and removed by the positive ions; and biasing the collection electrode to prevent sputtering of the coating material removed from the substrate and collected thereon to thereby clean the substrate.
Claim 171
Dependent Claim
31 words
A method as in claim 162 where said substrate is electrically conductive and biased to attract the positive ions thereto so that the positive ions can sputter the coated material therefrom.
Claim 172
Dependent Claim
22 words
A method as in claim 163 where the number of positive ions in the plasma is greater than that of the electrons.
Claim 173
Dependent Claim
19 words
A method as in claim 163 where said coated material is gold and is retrieved from the collection electrode.
Claim 174
Dependent Claim
58 words
A method as in claim 162 where said substrate is electrically non-conductive and the number of electrons in the plasma is greater than that of the positive ions so that the electrons can neutralize positive ions which tend to build up on the substrate so that remaining ions in the plasma can sputter the coating on the substrate.
Claim 175
Independent Claim
24 words
A method as in claims 162 or 166 where said coated material is dangerous to human beings and is retrieved from the collection electrode.
References Cited (Backward Citations)
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1987-02-27 | 1987-08-29 | 1988-02-28 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1991-02-27 | 1991-08-29 | 1992-02-28 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1995-02-27 | 1995-08-29 | 1996-02-28 | $7700.00 | Window Closed / Lapsed |