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US4432809A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for reducing oxygen precipitation in silicon wafers

Assignee: International Business Machines Corp
•
Filing: 1981-12-31
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Granted: 1984-02-21
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Expires: 2001-12-31
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Abstract

Abstract The rate of oxygen precipitation in a semiconductor wafer during heat treatment is reduced by quickly inserting the wafer into a furnace which has been preheated to the heat treatment temperature. After performing the heat treatment, the wafer is slowly cooled to prevent warpage or cracking.

Inventors

  • 👤 Patrick W. Chye
  • 👤 Eric W. Hearn
  • 👤 Murlidhar V. Kulkarni
  • 👤 Gary Markovits

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 01:59
CPC Classifications
H; H10; H10P; H10P36/00; H10P36/20

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 104 words
A method of retarding oxygen precipitation and preventing warpage in a semiconductor wafer which is subject to heat treatment at a predetermined temperature during the manufacture of semiconductor circuits thereon, comprising the steps of: preheating a furnace to the predetermined heat treatment temperature, inserting the wafer into the preheated furnace in a manner which immediately exposes said semiconductor wafer to said predetermined heat treatment temperature and causes said semiconductor wafer to rapidly heat up to said predetermined heat temperature, maintaining the furnace at said predetermined heat treatment temperature for about ninety minutes, and slowly cooling the wafer at the end of said heat treatment.
Claim 2
Independent Claim 104 words
A method of retarding oxygen precipitation and preventing warpage in a semiconductor wafer which is subject to heat treatment at a predetermined temperature during the manufacture of semiconductor circuits thereon, comprising the steps of: preheating a furnace to the predetermined heat treatment temperature, inserting the wafer into the preheated furnace in a manner which immediately exposes said semiconductor wafer to said predetermined heat treatment temperature and causes said semiconductor wafer to rapidly heat up to said predetermined heat temperature, maintaining the furnace at said predetermined heat treatment temperature for about ninety minutes, and slowly cooling the wafer at the end of said heat treatment.
Claim 3
Independent Claim 121 words
A method of retarding oxygen precipitation and preventing warpage in a semiconductor wafer which is subject to heat treatment at a predetermined temperature during the manufacture of semiconductor circuits thereon, comprising the steps of: inserting the wafer into a furnace, the temperature of which may be increased to the predetermined heat treatment temperature at a rate exceeding several hundred degrees centigrade per second, increasing the furnace temperature to the predetermined heat treatment temperature at a rate exceeding several hundred degrees centigrade per second to thereby increase the wafer temperature to the predetermined heat treatment temperature at a rate exceeding several hundred degrees centigrade per second, performing the heat treatment, and slowly cooling the wafer at the end of said heat treatment.
Claim 4
Independent Claim 121 words
A method of retarding oxygen precipitation and preventing warpage in a semiconductor wafer which is subject to heat treatment at a predetermined temperature during the manufacture of semiconductor circuits thereon, comprising the steps of: inserting the wafer into a furnace, the temperature of which may be increased to the predetermined heat treatment temperature at a rate exceeding several hundred degrees centigrade per second, increasing the furnace temperature to the predetermined heat treatment temperature at a rate exceeding several hundred degrees centigrade per second to thereby increase the wafer temperature to the predetermined heat treatment temperature at a rate exceeding several hundred degrees centigrade per second, performing the heat treatment, and slowly cooling the wafer at the end of said heat treatment.
Claim 5
Dependent Claim 35 words
The method of claim 1 or 2 wherein the predetermined heat treatment temperature is greater than 800° C. and wherein the wafer is slowly cooled from the predetermined heat treatment temperature to below 800° C.
Claim 6
Dependent Claim 20 words
The method of claim 1 or 2 wherein the wafer is slowly cooled at a rate less than 15° C./minute.
Claim 7
Independent Claim 103 words
A method of retarding oxygen precipitation in a semiconductor wafer having interstitial oxygen content greater than 33 parts per million, by performing the following sequence of steps prior to fabricating semiconductor circuits thereon: preheating a furnace to a temperature above 800° C., inserting the wafer into the preheated furnace in a manner which immediately exposes the semiconductor wafer to the temperature of the preheated furnace and causes said semiconductor wafer to rapidly heat up to the temperature of the preheated furnace, maintaining the furnace at said temperature above 800° C. for about ninety minutes, and slowly cooling the wafer to below 800° C.
Claim 8
Independent Claim 103 words
A method of retarding oxygen precipitation in a semiconductor wafer having interstitial oxygen content greater than 33 parts per million, by performing the following sequence of steps prior to fabricating semiconductor circuits thereon: preheating a furnace to a temperature above 800° C., inserting the wafer into the preheated furnace in a manner which immediately exposes the semiconductor wafer to the temperature of the preheated furnace and causes said semiconductor wafer to rapidly heat up to the temperature of the preheated furnace, maintaining the furnace at said temperature above 800° C. for about ninety minutes, and slowly cooling the wafer to below 800° C.
Claim 9
Independent Claim 110 words
A method of retarding oxygen precipitation in a semiconductor wafer having interstitial oxygen content greater than 33 parts per million, by performing the following sequence of steps prior to fabricating semiconductor circuits thereon: inserting the wafer into a furnace, the temperature of which may be rapidly increased to a temperature above 800° C. at a rate exceeding several hundred degrees centigrade per second, rapidly increasing the furnace temperature to above 800° C. at a rate exceeding several hundred degrees centigrade per second to thereby increase the wafer to above 800° C. at a rate exceeding several hundred degrees centigrade per second, and slowly cooling the wafer to below 800° C.
Claim 10
Independent Claim 110 words
A method of retarding oxygen precipitation in a semiconductor wafer having interstitial oxygen content greater than 33 parts per million, by performing the following sequence of steps prior to fabricating semiconductor circuits thereon: inserting the wafer into a furnace, the temperature of which may be rapidly increased to a temperature above 800° C. at a rate exceeding several hundred degrees centigrade per second, rapidly increasing the furnace temperature to above 800° C. at a rate exceeding several hundred degrees centigrade per second to thereby increase the wafer to above 800° C. at a rate exceeding several hundred degrees centigrade per second, and slowly cooling the wafer to below 800° C.
Claim 11
Independent Claim 104 words
A method of retarding oxygen precipitation in a semiconductor wafer having interstitial oxygen content greater than 33 parts per million, by performing the following sequence of steps prior to fabricating semiconductor circuits thereon: preheating a furnace to a temperature above 800° C., inserting the wafer into the preheated furnace in a manner which immediately exposes the semiconductor wafer to the temperature of the preheated furnace and causes said semiconductor wafer to rapidly heat up to the temperature of the preheated furnace, and maintaining the furnace at said temperature above 800° C. for about ninety minutes, and uniformly cooling the wafer to below 800° C.
Claim 12
Independent Claim 104 words
A method of retarding oxygen precipitation in a semiconductor wafer having interstitial oxygen content greater than 33 parts per million, by performing the following sequence of steps prior to fabricating semiconductor circuits thereon: preheating a furnace to a temperature above 800° C., inserting the wafer into the preheated furnace in a manner which immediately exposes the semiconductor wafer to the temperature of the preheated furnace and causes said semiconductor wafer to rapidly heat up to the temperature of the preheated furnace, and maintaining the furnace at said temperature above 800° C. for about ninety minutes, and uniformly cooling the wafer to below 800° C.
Claim 13
Independent Claim 112 words
A method of retarding oxygen precipitation in a semiconductor wafer having interstitial oxygen content greater than about 33 parts per million, by performing the following sequence of steps prior to fabricating semiconductor circuits thereon: inserting the wafer into a furnace, the temperature of which may be rapidly increased to a temperature above 800° C. at a rate exceeding several hundred degrees centigrade per second, rapidly increasing the furnace temperature to above 800° C. at a rate exceeding several hundred degrees centigrade per second to thereby increase the wafer temperature to above 800° C. at a rate exceeding several hundred degrees centigrade per second, and uniformly cooling the wafer to below 800° C.
Claim 14
Independent Claim 112 words
A method of retarding oxygen precipitation in a semiconductor wafer having interstitial oxygen content greater than about 33 parts per million, by performing the following sequence of steps prior to fabricating semiconductor circuits thereon: inserting the wafer into a furnace, the temperature of which may be rapidly increased to a temperature above 800° C. at a rate exceeding several hundred degrees centigrade per second, rapidly increasing the furnace temperature to above 800° C. at a rate exceeding several hundred degrees centigrade per second to thereby increase the wafer temperature to above 800° C. at a rate exceeding several hundred degrees centigrade per second, and uniformly cooling the wafer to below 800° C.
Claim 15
Independent Claim 29 words
The method of claims 5, 6, 7 or 8 where the claimed sequence of steps is performed on the semiconductor wafer three times prior to fabricating semiconductor circuits thereon.
Claim 16
Independent Claim 104 words
A method of retarding oxygen precipitation and preventing warpage in a semiconductor wafer which is subject to heat treatment at a predetermined temperature during the manufacture of semiconductor circuits thereon, comprising the steps of: preheating a furnace to the predetermined heat treatment temperature, inserting the wafer into the preheated furnace in a manner which immediately exposes said semiconductor wafer to said predetermined heat treatment temperature and causes said semiconductor wafer to rapidly heat up to said predetermined heat temperature, maintaining the furnace at said predetermined heat treatment temperature for about ninety minutes, and uniformly cooling the wafer at the end of said heat treatment.
Claim 17
Independent Claim 104 words
A method of retarding oxygen precipitation and preventing warpage in a semiconductor wafer which is subject to heat treatment at a predetermined temperature during the manufacture of semiconductor circuits thereon, comprising the steps of: preheating a furnace to the predetermined heat treatment temperature, inserting the wafer into the preheated furnace in a manner which immediately exposes said semiconductor wafer to said predetermined heat treatment temperature and causes said semiconductor wafer to rapidly heat up to said predetermined heat temperature, maintaining the furnace at said predetermined heat treatment temperature for about ninety minutes, and uniformly cooling the wafer at the end of said heat treatment.
Claim 18
Independent Claim 121 words
A method of retarding oxygen precipitation and preventing warpage in a semiconductor wafer which is subject to heat treatment at a predetermined temperature during the manufacture of semiconductor circuits thereon, comprising the steps of: inserting the wafer into a furnace, the temperature of which may be increased to the predetermined heat treatment temperature at a rate exceeding several hundred degrees centigrade per second, increasing the furnace temperature to a predetermined heat treatment temperature at a rate exceeding several hundred degrees centigrade per second to thereby increase the wafer temperature to the predetermined heat treatment temperature at a rate exceeding several hundred degrees centigrade per second, performing the heat treatment, and uniformly cooling the wafer at the end of said heat treatment.
Claim 19
Independent Claim 121 words
A method of retarding oxygen precipitation and preventing warpage in a semiconductor wafer which is subject to heat treatment at a predetermined temperature during the manufacture of semiconductor circuits thereon, comprising the steps of: inserting the wafer into a furnace, the temperature of which may be increased to the predetermined heat treatment temperature at a rate exceeding several hundred degrees centigrade per second, increasing the furnace temperature to a predetermined heat treatment temperature at a rate exceeding several hundred degrees centigrade per second to thereby increase the wafer temperature to the predetermined heat treatment temperature at a rate exceeding several hundred degrees centigrade per second, performing the heat treatment, and uniformly cooling the wafer at the end of said heat treatment.
Claim 20
Independent Claim 34 words
The method of claims 10 or 11 wherein the predetermined heat treatment temperature is greater than 800° C. and wherein the wafer is uniformly cooled from the predetermined heat treatment to below 800° C.

References Cited (Backward Citations)

US3015591A Cited
US3181847A Cited
US3623712A Cited
US3737282A Cited
US3723053A Cited
US3811829A Cited
US3936328A Cited
US4220483A Cited
US4350537A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-02-20 1987-08-22 1988-02-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-02-20 1991-08-22 1992-02-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-02-20 1995-08-22 1996-02-21 $7700.00 Window Closed / Lapsed

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