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Method for forming an aluminum metallic thin film by vapor phase growth on a semiconductor substrate

Assignee: Fujitsu Ltd
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Filing: 1982-03-22
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Granted: 1984-02-07
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Expires: 2002-03-22
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Abstract

Abstract An aluminum thin film (14, 24) for semiconductor devices has been heretofore formed by vacuum deposition. However, because the aluminum to be deposited on a semiconductor substrate by vacuum deposition has a directional property of growth, breakage of the resultant aluminum wiring often occurred at a step or sidewall (2a) of the substrate. The present invention provides a method for forming the aluminum thin film (14, 24) by chemical vapor deposition, in which AlCl 3 is reacted with molten aluminum (46) to form AlCl, and the produced AlCl is decomposed into Al and AlCl 3 in the vicinity of the semiconductor substrate, i.e. wafer (47), maintained at a low temperature so as to cause the produced Al to be grown on the wafer (47). In accordance with the present invention, the an aluminum thin film (24) having a uniform thickness can be formed.

Inventors

  • 👤 Takashi Ito

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 16:25
CPC Classifications
H; H10; H10W; H10W20/00; H10W20/01; H10W20/031; H10W20/062; C; C23; C23C; C23C16/00; C23C16/06; C23C16/08; C23C16/12; H10D; H10D64/00; H10D64/01; H10D64/011; H10D64/0111; H10P; H10P14/00; H10P14/40; H10P14/412

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 75 words
A method for forming an aluminum thin film by vapor phase growth on a semiconductor substrate having a step, comprising the steps of: decomposing a monovalent aluminum halide into a trivalent aluminum halide and metallic aluminum; and depositing said metallic aluminum on said semiconductor substrate which is maintained at a temperature lower than the melting point of said metallic aluminum and forming a substantially uniform aluminum thin film thereon which covers said step without breaks.
Claim 2
Independent Claim 75 words
A method for forming an aluminum thin film by vapor phase growth on a semiconductor substrate having a step, comprising the steps of: decomposing a monovalent aluminum halide into a trivalent aluminum halide and metallic aluminum; and depositing said metallic aluminum on said semiconductor substrate which is maintained at a temperature lower than the melting point of said metallic aluminum and forming a substantially uniform aluminum thin film thereon which covers said step without breaks.
Claim 3
Dependent Claim 20 words
A method according to claim 1, wherein said metallic aluminum is deposited on said semiconductor substrate in a reduced-pressure atmosphere.
Claim 4
Dependent Claim 22 words
A method according to claim 1, wherein the decomposition reaction of said monovalent aluminum halide is carried out in a hydrogen atmosphere.
Claim 5
Dependent Claim 22 words
A method according to claim 1, 2 or 3 wherein the temperature of said semiconductor substrate is about 400° C. or less.
Claim 6
Dependent Claim 32 words
A method according to claim 1, wherein said decomposition reaction of said monovalent aluminum halide is carried out by reducing the temperature of said monovalent aluminum halide by at least 300° C.
Claim 7
Dependent Claim 23 words
A method according to claim 5, wherein said temperature reduction is effected while said monovalent aluminum halide flows in a horizontal-type reaction tube.
Claim 8
Dependent Claim 40 words
A method according to claim 6, wherein said semiconductor substrate is located in said horizontal-type reaction tube in such a manner that the main plane of said substrate is substantially parallel to the direction of flow of said aluminum halide.
Claim 9
Dependent Claim 21 words
A method according to claim 2, wherein said reduced pressure atmosphere is at a pressure of between 7.6 and 10 Torr.
Claim 10
Dependent Claim 38 words
A method according to claim 2, wherein said monovalent aluminum halide is decomposed at a temperature in the range of 800° C. to 1200° C. and the temperature of said semiconductor substrate is at least 600° C. lower.

References Cited (Backward Citations)

US3471321A Cited
GB1436999A Cited
US4328261A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-02-06 1987-08-08 1988-02-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-02-06 1991-08-08 1992-02-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-02-06 1995-08-08 1996-02-07 $7700.00 Window Closed / Lapsed

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