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US4397894A Expired / Lapsed US ⏱️ 0.0 years remaining

Vinyl faced wallboard

Assignee: Armstrong World Industries Inc
•
Filing: 1982-03-22
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Granted: 1983-08-09
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Expires: 2002-03-22
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Abstract

Abstract The invention is directed to a wallboard structure which is first composed of a base sheet having a dense upper surface region. Over the dense surface region there is placed a vinyl sheet. Perforations are placed through the vinyl sheet and through the dense surface region and partly into the base region so there is formed an acoustical vinyl faced wallboard.

Inventors

  • 👤 Charles Haines, Jr.
  • 👤 Raymond C. Kent

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 17:20
CPC Classifications
B; B32; B32B; B32B3/00; B32B3/26; B32B27/00; B32B27/12; B32B7/00; B32B7/04; B32B7/12; E; E04; E04C; E04C2/00; E04C2/02; E04C2/10; E04C2/24; E04C2/246; E04F; E04F13/00; E04F13/07; E04F13/08; E04F13/0867; B32B2607/00; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24273; Y10T428/24322; Y10T428/24331; Y10T428/24942; Y10T428/24992; Y10T428/31504; Y10T428/31855; Y10T428/3188; Y10T428/31895

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 67 words
A wallboard comprising: (a) a base sheet composed of two regions, the upper region being of a greater density than the lower region (b) a vinyl sheet positioned over the surface of the denser region and fastened thereto, and (c) small perforations extending through the vinyl sheet, the denser upper region of the base sheet and partly into the less dense lower region of the base sheet.
Claim 2
Dependent Claim 67 words
A wallboard comprising: (a) a base sheet composed of two regions, the upper region being of a greater density than the lower region (b) a vinyl sheet positioned over the surface of the denser region and fastened thereto, and (c) small perforations extending through the vinyl sheet, the denser upper region of the base sheet and partly into the less dense lower region of the base sheet.
Claim 3
Dependent Claim 43 words
The wallboard panel of claim 1 wherein the base sheet is a mineral fiber board and has a density of about 2.40 pounds per board foot for the upper region and a density of 2.00 pounds per board foot for the lower region.
Claim 4
Dependent Claim 20 words
The wallboard panel of claim 2 wherein the denser upper region is 33% of the overall thickness of the board.
Claim 5
Dependent Claim 15 words
The wall panel of claim 1 wherein the perforations are approximately 0.075 mils in diameter.
Claim 6
Dependent Claim 16 words
A wall panel set forth in claim 1 wherein the vinyl sheet is 20 mils thick.
Claim 7
Dependent Claim 41 words
A wall panel set forth in claim 1 wherein the perforations which extend through the vinyl sheet, the denser upper layer and the less denser lower region are all of the same diameter and are in register one above the other.

References Cited (Backward Citations)

US2984312A Cited
US3712846A Cited
US3844875A Cited
US4153503A Cited
US3979254A Cited
US3924040A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-08-08 1987-02-07 1987-08-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-08-08 1991-02-07 1991-08-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-08-08 1995-02-07 1995-08-09 $7700.00 Window Closed / Lapsed

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