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US4396693A Expired / Lapsed US ⏱️ 0.0 years remaining

Production of a cell electrode system

Assignee: Huntington Alloys Corp
•
Filing: 1981-11-23
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Granted: 1983-08-02
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Expires: 2001-11-23
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Abstract

Abstract An improvement in the production of polymer-bonded cell electrodes comprises forming a particulate material which can be developed into a shaped polymeric system comprising an electrode active material encradled in a porous, fiber-containing, polymeric composition. In a preferred embodiment, the polymeric system is developed as a thin, flexible electrode.

Inventors

  • 👤 Philip Bernstein
  • 👤 James P. Coffey
  • 👤 Alan E. Varker
  • 👤 John T. Arms
  • 👤 William D. K. Clark

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 13:18
CPC Classifications
H; H01; H01M; H01M4/00; H01M4/02; H01M4/04; H01M4/0402; H01M4/0404; H01M4/0411; H01M4/0416; H01M4/043; H01M4/0433; H01M4/0435; Y; Y02; Y02E; Y02E60/00; Y02E60/10

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 175 words
An electrode system comprised predominantly of electrochemically active material, said active material being encradled throughout a porous fiber-containing polymeric composition with maximized accessibility of the active material, and said system having been developed in the presence of a polymeric removable pore-former and consisting essentially, by weight, of about 0.5 to about 25% fibrillated polymer, up to about 25% conductive carbon, about 0.5% to about 20% supporting-contributing polymer and the balance essentially electrode active material, said electrode system having a porosity of about 70% to about 80% by volume and structural integrity, and being in the form of an unsintered, thin, porous, flexible sheet, said electrode system being further characterized in that it is comprised of discrete polymeric fibers throughout the electrode system, said fibers having been developed by a substantially dry processing technique in the presence of at least one of the components selected from the electrode active material, the support-contributing polymer and the pore-former, and said porosity, being interconnecting and having been developed by removal of the pore-former after the formation of the sheet.
Claim 2
Dependent Claim 175 words
An electrode system comprised predominantly of electrochemically active material, said active material being encradled throughout a porous fiber-containing polymeric composition with maximized accessibility of the active material, and said system having been developed in the presence of a polymeric removable pore-former and consisting essentially, by weight, of about 0.5 to about 25% fibrillated polymer, up to about 25% conductive carbon, about 0.5% to about 20% supporting-contributing polymer and the balance essentially electrode active material, said electrode system having a porosity of about 70% to about 80% by volume and structural integrity, and being in the form of an unsintered, thin, porous, flexible sheet, said electrode system being further characterized in that it is comprised of discrete polymeric fibers throughout the electrode system, said fibers having been developed by a substantially dry processing technique in the presence of at least one of the components selected from the electrode active material, the support-contributing polymer and the pore-former, and said porosity, being interconnecting and having been developed by removal of the pore-former after the formation of the sheet.
Claim 3
Dependent Claim 24 words
An electrode system according to claim 1, characterized in that the system is electrically conductive and that it contains at least 0.5% conductive carbon.
Claim 4
Dependent Claim 15 words
An electrode system according to claim 1, characterized in that the fibrillated polymer comprises polytetrafluoroethylene.
Claim 5
Dependent Claim 25 words
An electrode system according to claim 1, characterized in that the precursor therefor contains about 70% to about 80% by volume of the removable pore-former.
Claim 6
Dependent Claim 17 words
An electrode system according to claim 1, characterized in that the removable pore-former is a leachable polymer.
Claim 7
Dependent Claim 24 words
An electrode system according to claim 1, characterized in that the sheet has a thickness of the order of about 1 to 10 mils.

References Cited (Backward Citations)

US4071946A Cited
US4110519A Cited
US4216045A Cited
US4315829A Cited
US4177157A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-08-01 1987-01-31 1987-08-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-08-01 1991-01-31 1991-08-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-08-01 1995-01-31 1995-08-02 $7700.00 Window Closed / Lapsed

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