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US4367259A Expired / Lapsed US ⏱️ 0.0 years remaining

Sound deadening material

Assignee: WRGRACE & Co A CORP OF CT
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Filing: 1981-07-27
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Granted: 1983-01-04
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Expires: 2001-07-27
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Abstract

Abstract A sound deadening material is obtained with a very high loading of sound damping materials such as barium sulfate, calcium carbonate or metal powders. These materials are mixed with water and are bound together by adding a water-miscible isocyanate-terminated prepolymer which reacts with the water to form a cross-linked binder.

Inventors

  • 👤 Glenn E. Fulmer
  • 👤 Louis L. Wood

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 12:38
CPC Classifications
C; C08; C08K; C08K3/00; C08K3/18; C08K3/24; C08K3/26; C08G; C08G18/00; C08G18/06; C08G18/08; C08G18/10; C08K3/02; C08K3/08; C08K3/30; C08G2350/00; Y; Y10; Y10S; Y10S521/00; Y10S521/905; Y10S524/00; Y10S524/916; Y10S528/00; Y10S528/904; Y10T; Y10T428/00; Y10T428/26; Y10T428/269; Y10T442/00; Y10T442/20; Y10T442/25

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 61 words
A sound deadening material comprising (a) an elastomeric cross-linked polyurethane binder and (b) substantial amounts of sound deadening particles incorporated therein, werein the weight ratio of b to a is at least 10 which is made by reacting together an aqueous slurry of sound deadening particles and a water-miscible prepolymer which reacts with the water to form elastomeric cross-linked polyurethane binder.
Claim 2
Dependent Claim 61 words
A sound deadening material comprising (a) an elastomeric cross-linked polyurethane binder and (b) substantial amounts of sound deadening particles incorporated therein, werein the weight ratio of b to a is at least 10 which is made by reacting together an aqueous slurry of sound deadening particles and a water-miscible prepolymer which reacts with the water to form elastomeric cross-linked polyurethane binder.
Claim 3
Dependent Claim 13 words
The material according to claim 1, wherein the binder comprises a polyurethane hydrogel.
Claim 4
Dependent Claim 27 words
The material according to claim 1, wherein the sound deadening particles are selected from the group consisting of barium sulfate, calcium carbonate, metal powders, and mixtures thereof.
Claim 5
Dependent Claim 39 words
The material according to claim 1, wherein the binder is formed by the reaction product of a water-miscible prepolymer of a polyether glycol capped with polyisocyanates having a number average molecular weight of about at least 2,000 and water.
Claim 6
Dependent Claim 48 words
The material according to claim 4, wherein the polyether polyol is made of random ethylene oxide units and other alkylene oxide units and wherein the ratio of ethylene oxide units to the total number of ethylene oxide and alkylene oxide units is sufficient to make the prepolymer water-miscible.
Claim 7
Dependent Claim 21 words
The material according to claim 5, wherein the polyether polyol is made of random ethylene oxide units and propylene oxide units.
Claim 8
Dependent Claim 31 words
The material according to claim 4, wherein said prepolymer is present in the reaction mixture in an amount of about 1 to 20 parts by weight per 100 parts of water.
Claim 9
Dependent Claim 18 words
The material according to claim 1, wherein the weight ratio of b to a is at least 20.
Claim 10
Dependent Claim 10 words
The material according to claim 1, further comprising a latex.
Claim 11
Dependent Claim 24 words
The material according to claim 9, wherein the latex is present in an amount up to about 20 times the weight of the binder.
Claim 12
Dependent Claim 30 words
A flexible barrier material capable of reducing sound transmission comprising a sheet structure of woven or nonwoven fibers to which has been applied the sound deadening mateial of claim 1.
Claim 13
Dependent Claim 27 words
The flexible barrier material according to claim 11, further comprising a latex present in an amount of up to about 20 times the weight of the binder.
Claim 14
Independent Claim 65 words
A method of producing a sound deadening, elastomer cross-linked polyurethane composition by reacting together: (a) a water-miscible prepolymer of a polyether polyol capped with polyisocyanates having a number average molecular weight of about at least 2,000 and (b) an aqueous slurry containing sound deadening particles, said prepolymer being present in the reaction in an amount of 1-100 parts by weight per 100 parts of water.
Claim 15
Independent Claim 65 words
A method of producing a sound deadening, elastomer cross-linked polyurethane composition by reacting together: (a) a water-miscible prepolymer of a polyether polyol capped with polyisocyanates having a number average molecular weight of about at least 2,000 and (b) an aqueous slurry containing sound deadening particles, said prepolymer being present in the reaction in an amount of 1-100 parts by weight per 100 parts of water.
Claim 16
Dependent Claim 22 words
The method according to claim 13, wherein the weight reatio of the sound deadening particles to the prepolymer is at least 10.
Claim 17
Dependent Claim 13 words
The method according to claim 14, wherein the ratio is at least 20.
Claim 18
Dependent Claim 27 words
The method according to claim 14, wherein the sound deadening particles are selected from the group consisting of barium sulfate, calcium carbonate, metal powders, and mixtures thereof.
Claim 19
Dependent Claim 11 words
A sound deadening composition made by the method of claim 13.
Claim 20
Dependent Claim 11 words
A sound deadening composition made by the method of claim 16.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-01-03 1986-07-05 1987-01-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-01-03 1990-07-05 1991-01-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-01-03 1994-07-05 1995-01-04 $7700.00 Window Closed / Lapsed

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