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US3897372A Expired / Lapsed US ⏱️ 0.0 years remaining

Smoke-flame retardant hydrophilic urethane and method

Assignee: Hampshire Chemical Corp
•
Filing: 1974-04-17
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Granted: 1975-07-29
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Expires: 1994-04-17
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Abstract

Abstract The invention disclosed relates to a new polyurethane composition having improved flame retardancy and reduced smoke density; and to a method for preparing same. The present composition includes a hydrophilic polyurethane having alumina hydrate, and a melamine-acid containing compound disposed therein, and in an embodiment composition silica is further included to lower smoke density values.

Inventors

  • 👤 Clifton Leroy Kehr
  • 👤 Robert M Murch
  • 👤 Nelson Samuel Marans

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 15:59
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/0095; C08G; C08G18/00; C08G18/06; C08G18/08; C08G18/10; C08K; C08K3/00; C08K3/18; C08K3/20; C08K3/22; C08K3/24; C08K5/00; C08K5/16; C08K5/34; C08L; C08L61/00; C08L61/20; C08L61/26; C08L61/28; C08L75/00; C08L75/04; C08L75/08; C08J2375/00; C08J2375/04; Y; Y10; Y10S; Y10S521/00; Y10S521/903; Y10S521/905; Y10S521/906

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 124 words
IN A POLYURETHANE FOAM COMPOSITION FORMED BY REACTING A RESIN PREPOLYMER AND A WATER REACTANT THE IMPROVEMENT WHICH COMPRISES INCORPORATION OF A SMOKE-FLAME RETARDANT, SAID RETARDANT CONSISTING ESSENTIALLY OF ALUMINA HYDRATE HAVING AN AVERAGE PARTICLE SIZE OF ABOUT 0.5 TO ABOUT 120 MICRONS AND DISPOSED IN AN AMOUNT OF ABOUT 50 TO ABOUT 400 PARTS BY WEIGHT PER 100 PARTS PREPOLYMER RESIN TO BE REACTED, IN COMBINATION WITH BORIC ACID AND AN EQUAL PART BY WEIGHT OF A MELAMINE CONTAINING COMPOUND SELECTED FROM THE GROUP CONSISTING OF MELAMINE-FORMALDEHYDE RESIN, BUTYLATED-MALAMINE RESIN, MELAMINE-ACRYLIC RESIN WHEREIN SAID MELAMINE CONTAINING COMPOUND IS INCLUDED IN AN AMOUNT FROM ABOUT 1 TO ABOUT 200 PARTS BY WEIGHT PER PART BT WEIGHT OF RESIN POLYMER REACTANT USED FOR POLURETHANE GENERATION.
Claim 2
Dependent Claim 124 words
IN A POLYURETHANE FOAM COMPOSITION FORMED BY REACTING A RESIN PREPOLYMER AND A WATER REACTANT THE IMPROVEMENT WHICH COMPRISES INCORPORATION OF A SMOKE-FLAME RETARDANT, SAID RETARDANT CONSISTING ESSENTIALLY OF ALUMINA HYDRATE HAVING AN AVERAGE PARTICLE SIZE OF ABOUT 0.5 TO ABOUT 120 MICRONS AND DISPOSED IN AN AMOUNT OF ABOUT 50 TO ABOUT 400 PARTS BY WEIGHT PER 100 PARTS PREPOLYMER RESIN TO BE REACTED, IN COMBINATION WITH BORIC ACID AND AN EQUAL PART BY WEIGHT OF A MELAMINE CONTAINING COMPOUND SELECTED FROM THE GROUP CONSISTING OF MELAMINE-FORMALDEHYDE RESIN, BUTYLATED-MALAMINE RESIN, MELAMINE-ACRYLIC RESIN WHEREIN SAID MELAMINE CONTAINING COMPOUND IS INCLUDED IN AN AMOUNT FROM ABOUT 1 TO ABOUT 200 PARTS BY WEIGHT PER PART BT WEIGHT OF RESIN POLYMER REACTANT USED FOR POLURETHANE GENERATION.
Claim 3
Dependent Claim 13 words
THE POLYURETHANE COMPOSITION OF CLAIM 11 WHEREIN THE RETARDANT COMPONENT FURTHER INCLUDES SILICA.
Claim 4
Dependent Claim 36 words
The polyurethane composition of claim 2 wherein the amount of silica is from about 1 part by weight to about 100 parts by weight per 100 parts by weight resin polymer reactant used for polyurethane generation.
Claim 5
Dependent Claim 28 words
The polyurethane composition of claim 1 wherein the polyurethane composition is prepared using an isocyanate capped polyoxyethylene polyol having a hydroxyl functionality of about 2 to about 8.
Claim 6
Dependent Claim 18 words
The polyurethane composition of claim 1 wherein melamine is combined with boric acid in equal parts by weight.
Claim 7
Independent Claim 131 words
A method for preparing a polyurethane foam composition having improved reduced smoke-flame properties which method comprises, reacting an isocyanate capped polyoxyethylene polyol with an aqueous component in the presence of an effective amount of a smoke-flame retardant component, said retardant component consisting essentially of alumina hydrate having an average particle size of about 0.5 to about 120 microns and disposed in an amount of about 50 to about 40 parts by weight per 100 parts prepolymer resin to be reacted, in combination with a melamine-acid containing compound selected from the group consisting of melamine, melamine-formaldehyde resin, butylatedmelamine resin, melamine-acrylic resin wherein said melamine containing compound is included in an amount from about 1 to about 200 parts by weight per part by weight of resin polymer reactant used for polyurethane generation.
Claim 8
Independent Claim 131 words
A method for preparing a polyurethane foam composition having improved reduced smoke-flame properties which method comprises, reacting an isocyanate capped polyoxyethylene polyol with an aqueous component in the presence of an effective amount of a smoke-flame retardant component, said retardant component consisting essentially of alumina hydrate having an average particle size of about 0.5 to about 120 microns and disposed in an amount of about 50 to about 40 parts by weight per 100 parts prepolymer resin to be reacted, in combination with a melamine-acid containing compound selected from the group consisting of melamine, melamine-formaldehyde resin, butylatedmelamine resin, melamine-acrylic resin wherein said melamine containing compound is included in an amount from about 1 to about 200 parts by weight per part by weight of resin polymer reactant used for polyurethane generation.
Claim 9
Dependent Claim 13 words
The method of claim 6 wherein silica is included in the smoke-flame component.
Claim 10
Dependent Claim 38 words
The method of claim 6 wherein the polyoxyethylene polyol has a weight average molecular weight of about 200 to about 20,000 and wherein the isocyanate capped polyoxyethylene polyol has a isocyanate functionality of about 2 to about 8.
Claim 11
Dependent Claim 15 words
The method of claim 8 wherein the molecular weight is about 600 to about 6,000.
Claim 12
Dependent Claim 17 words
The method of claim 6 wherein a crosslinking agent is included when the isocyanate functionality is 2.
Claim 13
Dependent Claim 23 words
The method of claim 6 wherein the available water content ranges from about 1300 H2O Index Value to about 78,000 H2O Index Value.
Claim 14
Dependent Claim 16 words
The method of claim 11 wherein the H2O Index Value is about 4,000 to about 40,000.

References Cited (Backward Citations)

US2684953A Cited
US3134742A Cited
US3262894A Cited
US3625872A Cited
US3640920A Cited
US3714047A Cited
US3737400A Cited
US3810851A Cited
US3812618A Cited
US3812619A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-07-28 1979-01-27 1979-07-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-07-28 1983-01-27 1983-07-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-07-28 1987-01-27 1987-07-29 $7700.00 Window Closed / Lapsed

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