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US4361685A Expired / Lapsed US ⏱️ 0.0 years remaining

Polymerization of olefins in the presence of catalyst prepared from organo zirconium-chromium mixtures

Assignee: Dow Chemical Co
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Filing: 1981-06-01
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Granted: 1982-11-30
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Expires: 2001-06-01
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Abstract

Abstract Alpha-olefins are polymerized in the presence of a catalyst which comprises (A) a zirconium carboxylate, a chromium carboxylate or mixture thereof; (B) a solid catalyst support; (C) an organometallic activating agent or cocatalyst and (D) a trivalent or tetravelent titanium compound. The resultant polymers have a high molecular weight and a narrow molecular weight distribution.

Inventors

  • 👤 Randall S. Shipley

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 18:41
CPC Classifications
C; C08; C08F; C08F10/00

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 250 words
A process for polymerizing one or more α-olefins which comprises conducting said polymerization under Ziegler polymerization conditions in the presence of a catalyst which comprises (A) at least one member of the group consisting of (1) at least one zirconium compound, represented by the empirical formula ##STR3## wherein R is a hydrocarbon group having from 1 to about 12 carbon atoms; (2) at least one hydrocarbon soluble chromium compound represented by the empirical formula ##STR4## wherein R is a hydrocarbon group having from 1 to about 12 carbon atoms and a has a value equal to the valence of Cr; and (3) a mixture of components (1) and (2) in a mole ratio of component (2) to component (1) of from about 0.05:1 to about 10:1; (B) a solid catalyst support containing magnesium prepared by reacting (a) a compound represented by the empirical formula MgR" 2 .xAlR" 3 wherein each R" is independently a hydrocarbyl or hydrocarbyloxy group having from 1 to about 20 carbon atoms and x has a value from about zero to about 10 with (b) a halide source selected from non-metallic halides and metallic halides; (C) a tetrahydrocarbyloxy titanium or titanium halide compound; and (D) an organometallic activating agent; wherein the Mg:(Cr+Zr) atomic ratio is from about 1:1 to about 100:1; the Al:(Cr+Zr) atomic ratio is from about 1:1 to about 200:1; the (Cr+Zr):Ti atomic ratio is from about 0.5:1 to about 20:1; and the excess X:Al atomic ratio is from about 0.0005:1 to about 5:1.
Claim 2
Dependent Claim 250 words
A process for polymerizing one or more α-olefins which comprises conducting said polymerization under Ziegler polymerization conditions in the presence of a catalyst which comprises (A) at least one member of the group consisting of (1) at least one zirconium compound, represented by the empirical formula ##STR3## wherein R is a hydrocarbon group having from 1 to about 12 carbon atoms; (2) at least one hydrocarbon soluble chromium compound represented by the empirical formula ##STR4## wherein R is a hydrocarbon group having from 1 to about 12 carbon atoms and a has a value equal to the valence of Cr; and (3) a mixture of components (1) and (2) in a mole ratio of component (2) to component (1) of from about 0.05:1 to about 10:1; (B) a solid catalyst support containing magnesium prepared by reacting (a) a compound represented by the empirical formula MgR" 2 .xAlR" 3 wherein each R" is independently a hydrocarbyl or hydrocarbyloxy group having from 1 to about 20 carbon atoms and x has a value from about zero to about 10 with (b) a halide source selected from non-metallic halides and metallic halides; (C) a tetrahydrocarbyloxy titanium or titanium halide compound; and (D) an organometallic activating agent; wherein the Mg:(Cr+Zr) atomic ratio is from about 1:1 to about 100:1; the Al:(Cr+Zr) atomic ratio is from about 1:1 to about 200:1; the (Cr+Zr):Ti atomic ratio is from about 0.5:1 to about 20:1; and the excess X:Al atomic ratio is from about 0.0005:1 to about 5:1.
Claim 3
Dependent Claim 139 words
The process of claim 1 wherein (i) in component (A) each R is independently an alkyl group having from 6 to about 10 carbon atoms; (ii) the molar ratio of component (A2) to component (A1) is from about 0.1:1 to about 7.5:1; (iii) component (C) is a tetrahydrocarbyloxy titanium compound having from 1 to about 10 carbon atoms in each hydrocarbyloxy group; (iv) said organometallic activating agent, component (D), is a trialkyl aluminum or a dialkyl aluminum halide wherein each alkyl group independently has from 1 to about 12 carbon atoms; and (v) the Mg:(Cr+Zr) atomic ratio is from about 2:1 to about 75:1, the Al:(Cr+Zr) atomic ratio is from about 20:1 to about 100:1, the (Cr+Zr):Ti atomic ratio is from about 0.75:1 to about 10:1 and the excess X:Al atomic ratio is from about 0.002:1 to about 2:1.
Claim 4
Dependent Claim 114 words
The process composition of claim 2 wherein (i) the molar ratio of component (A2) to component (A1) is from about 0.15:1 to about 5:1; (ii) in component (B) the R groups are independently selected from an alkyl group having from 1 to about 10 carbon atoms and x has a value from about 0.15 to about 2.5; (iii) component (D) is a trialkyl aluminum compound and (iv) the Mg:(Cr+Zr) atomic ratio is from about 5:1 to about 50:1, the Al:(Cr+Zr) atomic ratio is from about 5:1 to about 75:1, the (Cr+Zr):Ti atomic ratio is from about 1:1 to about 7.5:1, and the atomic ratio of excess X:Al is from about 0.01:1 to about 1:1.
Claim 5
Dependent Claim 17 words
The process of claim 3 wherein component (A-1) is zirconium octoate and component (A-2) is chromium octoate.
Claim 6
Dependent Claim 17 words
The process of claims 1, 2, 3 or 4 wherein component (A-3) is employed as component (A).
Claim 7
Dependent Claim 13 words
The process of claims 1, 2, 3 or 4 wherein ethylene is polymerized.
Claim 8
Dependent Claim 29 words
The process of claims 1, 2, 3 or 4 wherein a mixture of ethylene and one or more α-olefins having from 3 to about 10 carbon atoms are polymerized.
Claim 9
Dependent Claim 24 words
The process of claim 7 wherein a mixture of ethylene and one or more α-olefins having from 4 to about 8 hydrocarbons are polymerized.
Claim 10
Dependent Claim 21 words
The process of claim 8 wherein a mixture of ethylene and one or more of butene-1, hexene-1 or octene-1 are polymerized.
Claim 11
Dependent Claim 9 words
The process of claim 5 wherein ethylene is polymerized.
Claim 12
Dependent Claim 22 words
The process of claim 5 wherein ethylene and one or more α-olefins having from 3 to about 10 carbon atoms are polymerized.
Claim 13
Dependent Claim 24 words
The process of claim 11 wherein a mixture of ethylene and one or more α-olefins having from 4 to about 8 hydrocarbons are polymerized.
Claim 14
Dependent Claim 21 words
The process of claim 12 wherein a mixture of ethylene and one or more of butene-1, hexene-1 or octene-1 are polymerized.
Claim 15
Dependent Claim 15 words
The process of claims 1, 2, 3 or 4 wherein solution polymerization conditions are employed.
Claim 16
Dependent Claim 11 words
The process of claim 6 wherein solution polymerization conditions are employed.
Claim 17
Dependent Claim 11 words
The process of claim 7 wherein solution polymerization conditions are employed.
Claim 18
Dependent Claim 11 words
The process of claim 8 wherein solution polymerization conditions are employed.
Claim 19
Dependent Claim 11 words
The process of claim 9 wherein solution polymerization conditions are employed.
Claim 20
Dependent Claim 11 words
The process of claim 5 wherein solution polymerization conditions are employed.

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-11-29 1986-05-31 1986-11-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-11-29 1990-05-31 1990-11-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-11-29 1994-05-31 1994-11-30 $7700.00 Window Closed / Lapsed

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