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US4031298A Expired / Lapsed US ⏱️ 0.0 years remaining

Polymerization catalyst and method

Assignee: Chemplex Co
•
Filing: 1975-06-30
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Granted: 1977-06-21
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Expires: 1995-06-30
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Abstract

Abstract A catalyst system for the polymerization of at least one 1-olefin to produce a polymer of ultralow molecular weight (ULMW) and prepared by (1) forming a substantially dry intimate mixture of an alkyl ester of titanium containing about 1-7 carbon atoms in the alkyl group and a support of the class consisting of finely divided silica, alumina, zirconia, thoria and mixtures thereof, (2) calcining said ester-support mixture to and at a temperature between about 400 DEG -1000 DEG C., (3) adding to the resulting calcined mixture an organotin chromate essentially of the formula <IMAGE> wherein each R is an individually selected hydrocarbon radical containing from 1-14 carbon atoms, and (4) activating the resulting coated calcined mixture by heating to and at a temperature between about 300 DEG -500 DEG C. in the presence of oxygen.

Inventors

  • 👤 Thomas J. Pullukat

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 02:06
CPC Classifications
C; C08; C08F; C08F10/00

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 153 words
A catalyst for polymerizing one or more 1-olefins to an ultralow molecular weight and exceptionally broad molecular weight distribution, prepared by (1) forming a substantially dry intimate mixture of a finely divided support selected from the group consisting of silica, alumina, zirconia, thoria and mixtures thereof and an alkyl ester of titanium containing about 1-7 carbon atoms in the alkyl group in an amount to give about 1-10% of titanium on said support, (2) calcining said mixture from (1) to and at a temperature between about 400°-1000° C., (3) adding to the resulting calcined mixture from (2) an organotinchromate essentially of the formula ##STR4## wherein each R is an individually selected hydrocarbon radical containing from 1-14 carbon atoms in an amount to give about 0.1-10% chromium in the final catalyst, and (4) activating the product from (3) by heating to and at a temperature between about 300°-500° C. in the presence of oxygen.
Claim 2
Dependent Claim 153 words
A catalyst for polymerizing one or more 1-olefins to an ultralow molecular weight and exceptionally broad molecular weight distribution, prepared by (1) forming a substantially dry intimate mixture of a finely divided support selected from the group consisting of silica, alumina, zirconia, thoria and mixtures thereof and an alkyl ester of titanium containing about 1-7 carbon atoms in the alkyl group in an amount to give about 1-10% of titanium on said support, (2) calcining said mixture from (1) to and at a temperature between about 400°-1000° C., (3) adding to the resulting calcined mixture from (2) an organotinchromate essentially of the formula ##STR4## wherein each R is an individually selected hydrocarbon radical containing from 1-14 carbon atoms in an amount to give about 0.1-10% chromium in the final catalyst, and (4) activating the product from (3) by heating to and at a temperature between about 300°-500° C. in the presence of oxygen.
Claim 3
Dependent Claim 20 words
The catalyst of claim 1 wherein said support is predried for step (1) at a temperature between about 100°-200° C.
Claim 4
Dependent Claim 17 words
The catalyst of claim 1 wherein said mixture of step (1) is formed in a fluidized bed.
Claim 5
Dependent Claim 39 words
The catalyst of claim 1 wherein said adding of said organotin chromate in step (3) is in the form of a solution in a volatile solvent for said chromate followed by removal of said solvent prior to step (4).
Claim 6
Dependent Claim 15 words
The catalyst of claim 1 wherein said activating is in a fluid bed with air.
Claim 7
Dependent Claim 10 words
The catalyst of claim 1 wherein said support comprises silica.
Claim 8
Independent Claim 158 words
The method of making a catalyst for polymerizing one or more 1-olefins to an ultralow molecular weight and exceptionally broad molecular weight distribution, prepared by (1) forming a substantially dry intimate mixture of a finely divided support selected from the group consisting of silica, alumina, zirconia, thoria and mixtures thereof and an alkyl ester of titanium containing about 1-7 carbon atoms in the alkyl group in an amount to give about 1-10% of titanium on said support, (2) calcining said mixture from (1) to and at a temperature between about 400°-1000° C., (3) adding to the resulting calcined mixtured from (2) an organotinchromate essentially of the formula ##STR5## wherein each R is an individually selected hydrocarbon radical containing from 1-14 carbon atoms in an amount to give about 0.1 -10% chromium in the final catalyst, and (4) activating the product from (3) by heating to and at a temperature between about 300°-500° C. in the presence of oxygen.
Claim 9
Independent Claim 158 words
The method of making a catalyst for polymerizing one or more 1-olefins to an ultralow molecular weight and exceptionally broad molecular weight distribution, prepared by (1) forming a substantially dry intimate mixture of a finely divided support selected from the group consisting of silica, alumina, zirconia, thoria and mixtures thereof and an alkyl ester of titanium containing about 1-7 carbon atoms in the alkyl group in an amount to give about 1-10% of titanium on said support, (2) calcining said mixture from (1) to and at a temperature between about 400°-1000° C., (3) adding to the resulting calcined mixtured from (2) an organotinchromate essentially of the formula ##STR5## wherein each R is an individually selected hydrocarbon radical containing from 1-14 carbon atoms in an amount to give about 0.1 -10% chromium in the final catalyst, and (4) activating the product from (3) by heating to and at a temperature between about 300°-500° C. in the presence of oxygen.
Claim 10
Dependent Claim 20 words
The method of claim 7 wherein said support is predried for step (1) at a temperature between about 100°-200° C.
Claim 11
Dependent Claim 17 words
The method of claim 7 wherein said mixture of step (1) is formed in a fluidized bed.
Claim 12
Dependent Claim 39 words
The method of claim 7 wherein said adding of said organotin chromate in step (3) is in the form of a solution in a volatile solvent for said chromate followed by removal of said solvent prior to step (4).
Claim 13
Dependent Claim 15 words
The method of claim 7 wherein said activating is in a fluid bed with air.
Claim 14
Dependent Claim 10 words
The method of claim 7 wherein said support comprises silica.
Claim 15
Independent Claim 167 words
The method of making polymers of ultralow molecular weight and exceptionally broad molecular weight distribution from one or more polymerizable 1-olefins which comprises polymerizing said one or more polymerizable1-olefins under polymerizing conditions with a catalyst prepared by (1) forming a substantially dry intimate mixture of a finely divided support selected from the group consisting of silica, alumina, zirconia, thoria and mixtures thereof and an alkyl ester of titanium containing about 1-7 carbon atoms in the alkyl group in an amount to give about 1-10% titanium on said support, (2) calcining said mixture from (1) to and at a temperature between about 400°-1000° C., (3) adding to the resulting calcined mixture from (2) an organotinchromate essentially of the formula ##STR6## wherein each R is an individually selected hydrocarbon radical containing from 1-14 carbon atoms in an amount to give about 0.1-10% chromium in the final catalyst, and (4) activating the product from (3) by heating to and at a temperature between about 300°-500° C.in the presence of oxygen.
Claim 16
Independent Claim 167 words
The method of making polymers of ultralow molecular weight and exceptionally broad molecular weight distribution from one or more polymerizable 1-olefins which comprises polymerizing said one or more polymerizable1-olefins under polymerizing conditions with a catalyst prepared by (1) forming a substantially dry intimate mixture of a finely divided support selected from the group consisting of silica, alumina, zirconia, thoria and mixtures thereof and an alkyl ester of titanium containing about 1-7 carbon atoms in the alkyl group in an amount to give about 1-10% titanium on said support, (2) calcining said mixture from (1) to and at a temperature between about 400°-1000° C., (3) adding to the resulting calcined mixture from (2) an organotinchromate essentially of the formula ##STR6## wherein each R is an individually selected hydrocarbon radical containing from 1-14 carbon atoms in an amount to give about 0.1-10% chromium in the final catalyst, and (4) activating the product from (3) by heating to and at a temperature between about 300°-500° C.in the presence of oxygen.
Claim 17
Dependent Claim 20 words
The method of claim 13 wherein said support is predried for step (1) at a temperature between about 100°-200° C.
Claim 18
Dependent Claim 17 words
The method of claim 13 wherein said mixture of step (1) is formed in a fluidized bed.
Claim 19
Dependent Claim 39 words
The method of claim 13 wherein said adding of said organotin chromate in step (3) is in the form of a solution in a volatile solvent for said chromate followed by removal of said solvent prior to step (4).
Claim 20
Dependent Claim 15 words
The method of claim 13 wherein said activating is in a fluid bed with air.
Claim 21
Dependent Claim 10 words
The method of claim 13 wherein said support comprises silica.
Claim 22
Dependent Claim 14 words
The method of claim 13 wherein said polymerizing is in the particle form process.

References Cited (Backward Citations)

US3324101A Cited
US3625864A Cited
US3704287A Cited
US3887494A Cited
US3676417A Cited
US3780011A Cited
US3879362A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-06-20 1980-12-20 1981-06-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-06-20 1984-12-20 1985-06-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-06-20 1988-12-20 1989-06-21 $7700.00 Window Closed / Lapsed

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