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US4361599A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of forming plasma etched semiconductor contacts

Assignee: National Semiconductor Corp
•
Filing: 1981-03-23
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Granted: 1982-11-30
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Expires: 2001-03-23
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Abstract

Abstract In the fabrication of semiconductor devices it has been found useful to employ plasma etching to create contact holes in the insulating layers that cover the wafers being processed. In particular, when wafers are being fabricated that employ small diameter contacts, it is difficult to ensure that all contact holes are created simultaneously. If etching is continued sufficiently to make sure that all of the contact holes over the wafer are fully etched, it is found that a certain proportion are overetched. If the silicon semiconductor is converted to a metal silicide in the region where contact is to be made subsequently, its plasma etch rate can be reduced sufficiently to avoid overetching.

Inventors

  • 👤 Robert L. Wourms

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 06:30
CPC Classifications
H; H10; H10W; H10W20/00; H10W20/01; H10W20/071; H10W20/081; H10W20/082; H10P; H10P50/00; H10P50/20; H10P50/28; H10P50/282; H10P50/283; H10W20/031; H10W20/064

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 174 words
A process for making metal contact to a silicon substrate wherein the desired contact diameter is of the same order as the thickness of an oxide layer that overlies and passivates said silicion substrate, said process comprising the steps: forming a relatively thin oxide over said silicon; forming openings in said thin oxide using a photolithographic mask in those areas where contact is desired; forming a metal silicide in said silicon in said openings; depositing an insulator over said substrate to a thickness on the same order as the diameter of said openings; applying an etch resist over said insulator; opening holes in said etch resist in said contact areas using a photolithographic mask having the same artwork as that in the mask used in forming said openings; plasma etching said insulator through said holes in said resist; continuing said etching until all of said insulator is removed with said silicide halting said etching at said silicon surface; and depositing a contact metal over said substrate to form an ohmic contact to said silicide.
Claim 2
Dependent Claim 174 words
A process for making metal contact to a silicon substrate wherein the desired contact diameter is of the same order as the thickness of an oxide layer that overlies and passivates said silicion substrate, said process comprising the steps: forming a relatively thin oxide over said silicon; forming openings in said thin oxide using a photolithographic mask in those areas where contact is desired; forming a metal silicide in said silicon in said openings; depositing an insulator over said substrate to a thickness on the same order as the diameter of said openings; applying an etch resist over said insulator; opening holes in said etch resist in said contact areas using a photolithographic mask having the same artwork as that in the mask used in forming said openings; plasma etching said insulator through said holes in said resist; continuing said etching until all of said insulator is removed with said silicide halting said etching at said silicon surface; and depositing a contact metal over said substrate to form an ohmic contact to said silicide.
Claim 3
Dependent Claim 17 words
The process of claim 1 wherein said silicon is in the form of an integrated circuit wafer.
Claim 4
Dependent Claim 18 words
The process of claim 1 wherein said silicon is in the form of a layer of polycrystalline silicon.
Claim 5
Dependent Claim 10 words
The process of claim 1 wherein said metal is platinum.
Claim 6
Dependent Claim 21 words
The process of claim 1 wherein said metal is selected from the group consisting of platinum, molybdenum, tungsten, and mixtures thereof.
Claim 7
Dependent Claim 30 words
The process of claim 1 wherein said thick insulator is selected from the group consisting of polyimide, vapor deposited oxide, vapor deposited nitride, plasma deposited oxide and plasma deposited nitride.
Claim 8
Dependent Claim 23 words
The process of claim 1 wherein said contact metal comprises a first layer of barrier metal and a second layer of conductive metal.
Claim 9
Dependent Claim 19 words
The process of claim 7 wherein said first layer is a tungsten-titanium alloy and said second layer is aluminum.

References Cited (Backward Citations)

US3546013A Cited
US3716428A Cited
US3708360A Cited
US4141022A Cited
US4283439A Cited
US4184909A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-11-29 1986-05-31 1986-11-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-11-29 1990-05-31 1990-11-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-11-29 1994-05-31 1994-11-30 $7700.00 Window Closed / Lapsed

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