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US4344836A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for converting coal to hydrocarbons by hydrogenation

Assignee: KraussMaffei Extrusion GmbH
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Filing: 1981-01-14
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Granted: 1982-08-17
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Expires: 2001-01-14
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Abstract

Abstract A method and apparatus for converting, i.e. hydrogenating, dry particles of coal with hydrogen to give hydrocarbons such as engine or heating fuels. The invention combines together several steps in the hydrogenation process, such as compressing the dry coal, heating, plasticizing and hydrogenating, in one apparatus. The apparatus comprises a housing, preferably a cylinder containing a feed and preparation portion of a chamber with a rotatable friction element therein and an immediately adjoining hydrogenation portion of the chamber with a rotating rotor therein and with static mixing nozzles projecting thereinto, through which nozzles heated hydrogen can be injected into the coal which has been brought, by the friction element into a heated, plastic state. The friction element and rotor can be driven by a single drive means, the feed and preparation portion of the chamber can be fed with coal from a hopper through a wheel lock and the hydrocarbon products can be ejected through a valve into a separator.

Inventors

  • 👤 Klaus Koch

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 20:30
CPC Classifications
C; C10; C10G; C10G1/00; C10G1/06

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 107 words
The method of converting coal to hydrocarbons, comprising the steps of: (a) feeding particles of coal from a pressure-sealed vessel into a feed and preparation chamber, (b) compressing and shearing said particles in said feed and preparation chamber, thereby agglomerating said particles, (c) conveying said agglomerated particles to a hydrogenation chamber openly communicating with said feed and preparation chamber, (d) hydrogenating said agglomerated particles of coal by intensively mixing and shearing said particles in the presence of hydrogen under high pressure, the hydrogen effecting an even distribution and dispersement of the particles throughout the hydrogenation chamber, and (e) discharging the hydrogenated coal particles through a pressure-sealed outlet.
Claim 2
Independent Claim 107 words
The method of converting coal to hydrocarbons, comprising the steps of: (a) feeding particles of coal from a pressure-sealed vessel into a feed and preparation chamber, (b) compressing and shearing said particles in said feed and preparation chamber, thereby agglomerating said particles, (c) conveying said agglomerated particles to a hydrogenation chamber openly communicating with said feed and preparation chamber, (d) hydrogenating said agglomerated particles of coal by intensively mixing and shearing said particles in the presence of hydrogen under high pressure, the hydrogen effecting an even distribution and dispersement of the particles throughout the hydrogenation chamber, and (e) discharging the hydrogenated coal particles through a pressure-sealed outlet.
Claim 3
Dependent Claim 35 words
The method of claim 1 wherein said coal particles are in powder form, and further including the step of agitating said powder in said pressure-sealed vessel so as to keep said powder constantly in motion.
Claim 4
Dependent Claim 82 words
The method of claim 1 wherein said step of compressing and shearing said particles is effected by rotating a friction element in said feed and preparation chamber, with said friction element comprising a series of longitudinally spaced webs which define passages therebetween, said web engaging the inner surface of said feed and preparation chamber thereby subjecting said particles to a compressing and shearing movement, thus generating frictional heat and agglomeration of said particles and conversion of the same into a plastic state.
Claim 5
Dependent Claim 25 words
The method of claim 3 wherein temperatures of approximately 400° C. and pressures of approximately 400 bars are generated in said feed and preparation chamber.
Claim 6
Dependent Claim 32 words
The method of claim 3 further including the steps of accelerating the hydrogenation process by feeding hydrogen under pressure into the end of said feed and preparation chamber adjacent said hydrogenation chamber.
Claim 7
Dependent Claim 96 words
The method of claim 1 wherein said step of intensively mixing and shearing said particles in said hydrogenation chamber is effected by a plurality of longitudinally spaced rotating vanes which rotate within said hydrogenation chamber and serve to intensively mix and shear said particles, and wherein hydrogen is introduced into said hydrogenation chamber by static mixing nozzles disposed between said vanes, said hydrogen being under high pressure and being introduced at several places simultaneously thereby resulting in intensive and even distribution and disbursement of said plastic coal in said hydrogenation chamber, thereby resulting in rapid hydrogenation.
Claim 8
Dependent Claim 31 words
The method of claim 6 further including the step of circulating a fluid through cooling passages formed in the wall of said hydrogenation chamber to dissipate the heat produced during hydrogenation.
Claim 9
Dependent Claim 58 words
The method of claim 1 wherein a friction element is mounted in said feed and preparation chamber for compressing and shearing said particles, and a rotor is mounted in said hydrogenation chamber for intensively mixing and shearing said particles in said hydrogenation chamber, and further including the step of driving said element and said rotor at different speeds.
Claim 10
Dependent Claim 42 words
The method of claim 1 wherein said feed and preparation and hydrogenation chambers are arranged in a common housing of the same diameter, and wherein the volume in said hydrogenation chamber is greater than the volume in said feed and preparation chamber.
Claim 11
Dependent Claim 30 words
The method of claim 1 further including the step of exteriorly supplying a heating or cooling medium to said feed and preparation chamber to control the temperature within said chamber.

References Cited (Backward Citations)

US2976131A Cited
US3030297A Cited
US3658654A Cited
US4206713A Cited
DE2723457A1 Cited
US4106997A Cited
US4087334A Cited
US4162957A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-08-16 1986-02-15 1986-08-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-08-16 1990-02-15 1990-08-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-08-16 1994-02-15 1994-08-17 $7700.00 Window Closed / Lapsed

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