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US4341820A Expired / Lapsed US ⏱️ 0.0 years remaining

Composition of matter

Assignee: Graham Packaging Plastic Products Inc
•
Filing: 1980-08-05
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Granted: 1982-07-27
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Expires: 2000-08-05
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Abstract

Abstract There is disclosed a fugitive vehicle system comprising at least two organic components, at least one component being a solid polymeric material capable of pyrolyzing in a non-oxygen containing environment and at least one other component being a solvent for the solid polymeric material, the solvent being capable of removal at a temperature below the pyrolyzing temperature of the polymeric material. This fugitive vehicle system is especially suitable in microelectronic applications.

Inventors

  • 👤 Lynn J. Taylor
  • 👤 John D. Grier

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 05:22
CPC Classifications
C; C09; C09D; C09D5/00; H; H05; H05K; H05K1/00; H05K1/02; H05K1/09; H05K1/092

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 205 words
A process for coating a substrate with a layer of inorganic material which comprises (a) applying to the substrate a composition of matter containing particulate inorganic material dispersed in a fugitive vehicle system, said particulate material having a fusion temperature and said fugitive vehicle system comprising at least two organic components, at least one component being a polymeric material which is a solid at ambient temperature, has a pyrolysis temperature below said fusion temperature of said particulate material and following pyrolysis in a non-oxygen containing environment, leaves no carbonaceous residue having a deleterious affect on said particulate material, and at least one other component being a solvent for dissolving said polymeric material, said solvent being a liquid at ambient temperature and having a volatilization or decomposition temperature range of about 200° C. to about 350° C. but below the pyrolysis temperature of said polymeric material, (b) heating said composition containing said fugitive vehicle system and said particulate inorganic material to a temperature sufficient to volatilize said solvent to form a coating of said polymeric material containing said particulate inorganic material, and (c) further heating said resultant coating to higher temperatures sufficient to pyrolyze said polymeric material and fuse said particulate inorganic material to said substrate.
Claim 2
Dependent Claim 205 words
A process for coating a substrate with a layer of inorganic material which comprises (a) applying to the substrate a composition of matter containing particulate inorganic material dispersed in a fugitive vehicle system, said particulate material having a fusion temperature and said fugitive vehicle system comprising at least two organic components, at least one component being a polymeric material which is a solid at ambient temperature, has a pyrolysis temperature below said fusion temperature of said particulate material and following pyrolysis in a non-oxygen containing environment, leaves no carbonaceous residue having a deleterious affect on said particulate material, and at least one other component being a solvent for dissolving said polymeric material, said solvent being a liquid at ambient temperature and having a volatilization or decomposition temperature range of about 200° C. to about 350° C. but below the pyrolysis temperature of said polymeric material, (b) heating said composition containing said fugitive vehicle system and said particulate inorganic material to a temperature sufficient to volatilize said solvent to form a coating of said polymeric material containing said particulate inorganic material, and (c) further heating said resultant coating to higher temperatures sufficient to pyrolyze said polymeric material and fuse said particulate inorganic material to said substrate.
Claim 3
Dependent Claim 21 words
The process of claim 1 wherein the polymeric material has a pyrolysis temperature of about 250° C. to about 450° C.
Claim 4
Dependent Claim 11 words
The process of claim 2 wherein the inorganic material comprises glass.
Claim 5
Dependent Claim 44 words
The process of claim 1 wherein the polymeric material is at least one pyrolyzable solid polymer or copolymer selected from polyethers, poly (alkyl methacrylates), methacrylate copolymers, polyisobutylene, poly (trimethylene carbonate), poly (beta-propiolactone), poly (delta-valerolactone), poly (ethylene carbonate), poly (propylene carbonate), and poly (ethylene oxalate).
Claim 6
Dependent Claim 22 words
The process of claim 4 wherein the polymeric material is a poly (alkyl methacrylate) with the alkyl containing one to six atoms.
Claim 7
Dependent Claim 18 words
The process of claim 2 wherein the polymeric material has oxygen atoms selectively incorporated in its molecular chain.
Claim 8
Dependent Claim 34 words
The process of claim 2 wherein the polymeric material is a copolymer, terpolymer, or quadpolymer of oxygen and at least one monomer of alkyl methacrylate with the alkyl containing one to six carbon atoms.
Claim 9
Dependent Claim 10 words
The process of claim 7 wherein the alkyl is n-butyl.
Claim 10
Dependent Claim 10 words
The process of claim 7 wherein the alkyl is methyl.
Claim 11
Dependent Claim 21 words
The process of claim 2 wherein the weight ratio of solvent to polymeric material ranges from about 100:1 to about 1:100.
Claim 12
Dependent Claim 116 words
The process of claim 4 wherein the solvent is selected from the group consisting of polychlorinated polyphenyls, dialkyl phthalates, di-n-butyl succinate, dimethyl sebacate, dibenzyl ether, butyl benzoate, acetyl triethyl citrate, glyceryl triacetate, beta-ethoxy ethyl benzoate, isoamyl benzoate, benzyl benzoate, isobutyl salicylate, isoamyl salicylate, benzyl salicylate, ethyl laurate, butyl oleate, ethyl myristate, butyl benzyl phthalate, dimethyl suberate, diethyl sebacate, diethyl azelate, di-n-butyl adipate, diisobutyl adipate, dibutyl sebacate, dibutyl tartrate, glyceryl tributyrate, diethyl isophthalate, butyl palmitate, docecylbenzene, tetradecylbenzene pentaethylbenzene, diphenylmethane, 1,1-diphenylethane, 1-chloronaphthalene, 1-bromonaphthalene, dimethyl-naphthalene, 1-methoxy naphthalene, n-alkanes containing 14 to 20 carbon atoms, diphenyl ether, bis (alpha-methylbenzyl) ether, tetraethylene glycol dimethyl ether, 2-benzyloxyethanol, phenyl n-hexyl carbinol, triethylene glycol, 1,4-pentanediol, hexanophenone, 1-naphthyl methyl ketone, p-n-pentylphenol, N-cyclohexyl-2-pyrrolidone, glutaronitrile, and p-methoxyphenylacetonitrile.
Claim 13
Dependent Claim 23 words
The process of claim 11 wherein said dialkyl phthalates are selected from the group consisting of dimethyl, di-n-butyl phthalate and diethyl di-n-butyl phthalate.

References Cited (Backward Citations)

US3663276A Cited
US3784407A Cited
US3779807A Cited
US3816162A Cited
US3982941A Cited
US3975201A Cited
US4025669A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-07-26 1986-01-25 1986-07-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-07-26 1990-01-25 1990-07-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-07-26 1994-01-25 1994-07-27 $7700.00 Window Closed / Lapsed

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