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US4296170A Expired / Lapsed US ⏱️ 0.0 years remaining

Fireproof laminates

Assignee: Bridgestone Corp
•
Filing: 1980-03-06
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Granted: 1981-10-20
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Expires: 2000-03-06
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Abstract

Abstract A fireproof laminate passing Grade 2 incombustibility according to Japanese Industrial Standard (JIS) A-1321 combustion test is disclosed. The laminate comprises a urethane modified polyisocyanurate foam as a core material and an aluminum foil with a thickness of not less than 0.015 mm as a front surface material piled on the foam through self-adhesion of the foam. When the foam is produced by reacting an organic polyisocyanate with polyols as a modifier in the presence of an isocyanate trimerization catalyst, a blowing agent and other additives, a combination of particular low molecular weight diols with particular high molecular weight polyols is used as the polyol in a special weight ratio and a special total amount per 100 parts by weight of the organic polyisocyanate.

Inventors

  • 👤 Takashi Ohashi
  • 👤 Toru Okoyama
  • 👤 Katsuhiko Arai

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 13:57
CPC Classifications
B; B32; B32B; B32B15/00; B32B15/04; B32B15/08; B32B15/046; B32B15/20; B32B27/00; B32B27/18; B32B27/20; B32B27/28; B32B5/00; B32B5/18; C; C08; C08G; C08G18/00; C08G18/06; C08G18/08; C08G18/09; C08G18/092; C08G18/28; C08G18/65; C08G18/66; C08G18/6603; C08G18/6607; B32B2305/00; B32B2305/02; B32B2305/022; B32B2307/00; B32B2307/30; B32B2307/306; B32B2307/3065; B32B2311/00; B32B2311/24; Y; Y10; Y10S; Y10S428/00; Y10S428/92; Y10S428/921; Y10T; Y10T428/00; Y10T428/249921; Y10T428/249953; Y10T428/249982; Y10T428/249984; Y10T428/249987; Y10T428/31504; Y10T428/31547

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 250 words
A fireproof laminate comprising a urethane modified polyisocyanurate foam as a core material produced by reacting an organic polyisocyanate with a polyol in the presence of an isocyanate trimerization catalyst, a blowing agent and other additives, and a surface material piled on at least front surface of said core material, which comprises: (1) using an aluminum foil with a thickness of not less than 0.015 mm as a front surface material for said core material, said front surface material being united with said core material by self-adhesion of said foam; (2) using, as said polyol for the formation of said urethane modified polyisocyanurate foam, at least one low molecular weight diol (hereinafter referred to as A-group diol) selected from the group consisting of (a) compounds having the general formula HO--CH.sub.2 CH.sub.2 O).sub.n H, wherein n is 2, 3 or 4, (b) compounds having the general formula ##STR4## wherein n is 2 or 3, (c) 2,3-butane diol and (d) 2-butene-1,4-diol together with at least one high molecular weight polyol (hereinafter referred to as B-group polyol) having 2 to 4 hydroxyl groups in its molecule and a hydroxyl equivalent of 600 to 2,000; (3) being a weight ratio of the sum of A-group diols to the sum of B-group polyols within a range of 0.55 to 7.0; and (4) being a total amount of A-group diols and B-group polyols used as said polyol within a range of 12.5 to 25 parts by weight per 100 parts by weight of said organic polyisocyanate.
Claim 2
Dependent Claim 250 words
A fireproof laminate comprising a urethane modified polyisocyanurate foam as a core material produced by reacting an organic polyisocyanate with a polyol in the presence of an isocyanate trimerization catalyst, a blowing agent and other additives, and a surface material piled on at least front surface of said core material, which comprises: (1) using an aluminum foil with a thickness of not less than 0.015 mm as a front surface material for said core material, said front surface material being united with said core material by self-adhesion of said foam; (2) using, as said polyol for the formation of said urethane modified polyisocyanurate foam, at least one low molecular weight diol (hereinafter referred to as A-group diol) selected from the group consisting of (a) compounds having the general formula HO--CH.sub.2 CH.sub.2 O).sub.n H, wherein n is 2, 3 or 4, (b) compounds having the general formula ##STR4## wherein n is 2 or 3, (c) 2,3-butane diol and (d) 2-butene-1,4-diol together with at least one high molecular weight polyol (hereinafter referred to as B-group polyol) having 2 to 4 hydroxyl groups in its molecule and a hydroxyl equivalent of 600 to 2,000; (3) being a weight ratio of the sum of A-group diols to the sum of B-group polyols within a range of 0.55 to 7.0; and (4) being a total amount of A-group diols and B-group polyols used as said polyol within a range of 12.5 to 25 parts by weight per 100 parts by weight of said organic polyisocyanate.
Claim 3
Dependent Claim 16 words
A fireproof laminate as claimed in claim 1, wherein said organic polyisocyanate is an aromatic polyisocyanate.
Claim 4
Dependent Claim 36 words
A fireproof laminate as claimed in claim 1, wherein said organic polyisocyanate is a polymethylenepolyphenyl isocyanate having the following formula ##STR5## wherein n is 0 or an integer of more than 1, or a mixture thereof.
Claim 5
Dependent Claim 89 words
A fireproof laminate as claimed in claim 1, wherein said B-group polyol is selected from polyoxyalkylene glycols obtained by reacting ethylene oxide, propylene oxide, butylene oxide or a mixture thereof with a diol such as ethylene glycol, 1,2-propylene glycol, 1,3-propane diol, 1,4-butane diol, 2,3-butane diol, 1,5-pentane diol, 1,2-hexane diol, diethylene glycol and dipropylene glycol; polyoxyalkylene triols or polyoxyalkylene tetraols obtained by reacting ethylene oxide, propylene oxide, butylene oxide or a mixture thereof with a triol or tetraol such as glycerin, trimethylol propane, 1,2,6-hexane triol and pentaerythritol; and polytetramethylene glycol.
Claim 6
Dependent Claim 28 words
A fireproof laminate as claimed in claim 1, wherein said weight ratio of the sum of A-group diols to the sum of B-group polyols is 1.0 to 5.0.
Claim 7
Dependent Claim 35 words
A fireproof laminate as claimed in claim 1, wherein said total amount of A-group diols and B-group polyols used is 14 to 22 parts by weight per 100 parts by weight of said organic polyisocyanate.
Claim 8
Dependent Claim 39 words
A fireproof laminate as claimed in claim 1, wherein said isocyanate trimerization catalyst is an alkali metal salt of carboxylic acid having a carbon number of 2 to 12 alone or a combination of a tertiary amino compound therewith.
Claim 9
Dependent Claim 42 words
A fireproof laminate as claimed in claim 7, wherein said alkali metal salt of carboxylic acid having a carbon number of 2 to 12 is selected from the group consisting of potassium acetate, potassium propionate, potassium 2-ethylhexanoate, potassium caprylate and mixtures thereof.
Claim 10
Dependent Claim 47 words
A fireproof laminate as claimed in claim 7, wherein said tertiary amino compound is selected from dialkylaminoalkyl phenols such as 2,4,6-tris(dimethylaminomethyl) phenols and the like; triethylamine; triazine cyclic derivatives such as N,N',N"-tris(dimethylaminopropyl)-sym-hexahydrotriazine and the like; tetraalkylalkylene diamines; triethylenediamine and its lower alkyl substituted derivatives; and mixtures thereof.
Claim 11
Dependent Claim 20 words
A fireproof laminate as claimed in claim 1, wherein said blowing agent is a fluorinated and/or chlorinated low-boiling inert solvent.
Claim 12
Dependent Claim 14 words
A fireproof laminate as claimed in claim 1, wherein said blowing agent is trichloromonofluoromethane.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-10-19 1985-04-20 1985-10-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-10-19 1989-04-20 1989-10-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-10-19 1993-04-20 1993-10-20 $7700.00 Window Closed / Lapsed

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