Patent US4295844A successfully refreshed from Google Patents.
← Back to Patent Explorer
US4295844A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the thermal stabilization of acrylic fibers

Assignee: SUBJECT TO AGREEMENT RECITED SEE DOCUMENT FOR DETAILS
•
Filing: 1980-04-18
•
Granted: 1981-10-20
•
Expires: 2000-04-18
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract An improved process for the thermal stabilization of an acrylic fibrous material or film is provided. The fibrous material or film initially is contacted with aniline provided at an elevated temperature. Such aniline treatment (as described) has been found to render the fibrous material or film capable of undergoing thermal stabilization on a more expeditious basis. Subsequently the resulting fibrous material or film is heated in an oxygen-containing atmosphere at a temperature of approximately 200° to 360° C. until a stabilized fibrous material or film is formed.

Inventors

  • 👤 Steven B. Warner

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 16:41
CPC Classifications
D; D06; D06M; D06M13/00; D06M13/322; D06M13/325

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 163 words
An improved process for the thermal stabilization of an acrylic fibrous material selected from the group consisting of an acrylonitrile homopolymer and acrylonitrile copolymers containing at least about 85 mol percent of acrylonitrile units and up to about 15 mol percent of one or more monovinyl units copolymerized therewith comprising: (a) contacting said fibrous material with a dilute solution of aniline and Group IA metal hydroxide which is provided at an elevated temperature for a residence time of approximately 5 to 30 minutes whereby said fibrous material is rendered capable of undergoing thermal stabilization on a more expeditious basis, (b) removing the excess quantity of said solution adhering to said fibrous material following said contact, and (c) heating said resulting fibrous material in an oxygen-containing atmosphere at a temperature of approximately 200° to 360° C. until a stabilized fibrous material formed which is black in appearance, retains its original configuration substantially intact and which is non-burning when subjected to an ordinary match flame.
Claim 2
Dependent Claim 163 words
An improved process for the thermal stabilization of an acrylic fibrous material selected from the group consisting of an acrylonitrile homopolymer and acrylonitrile copolymers containing at least about 85 mol percent of acrylonitrile units and up to about 15 mol percent of one or more monovinyl units copolymerized therewith comprising: (a) contacting said fibrous material with a dilute solution of aniline and Group IA metal hydroxide which is provided at an elevated temperature for a residence time of approximately 5 to 30 minutes whereby said fibrous material is rendered capable of undergoing thermal stabilization on a more expeditious basis, (b) removing the excess quantity of said solution adhering to said fibrous material following said contact, and (c) heating said resulting fibrous material in an oxygen-containing atmosphere at a temperature of approximately 200° to 360° C. until a stabilized fibrous material formed which is black in appearance, retains its original configuration substantially intact and which is non-burning when subjected to an ordinary match flame.
Claim 3
Dependent Claim 16 words
An improved process according to claim 1 wherein said acrylic fibrous material is an acrylonitrile homopolymer.
Claim 4
Dependent Claim 40 words
An improved process according to claim 1 wherein said acrylic fibrous material is an acrylonitrile copolymer containing at least about 95 mol percent acrylonitrile units and up to about 5 mol percent of one or more monovinyl units copolymerized therewith.
Claim 5
Dependent Claim 23 words
An improved process according to claim 1 wherein the solvent for said dilute solution of aniline and Group IA metal hydroxide is water.
Claim 6
Dependent Claim 30 words
An improved process according to claim 1 wherein the solvent for said dilute solution of aniline and Group IA metal hydroxide is an alcohol having 1 to 3 carbon atoms.
Claim 7
Dependent Claim 62 words
An improved process according to claim 1 wherein said dilute solution of aniline and Group IA metal hydroxide contains aniline in a concentration of approximately 5 to 15 percent by weight based upon the total weight of the solution and Group IA metal hydroxide in a concentration of 0.5 to 5 percent by weight based upon the total weight of the solution.
Claim 8
Dependent Claim 16 words
An improved process according to claim 1 wherein said Group IA metal hydroxide is potassium hydroxide.
Claim 9
Dependent Claim 35 words
An improved process according to claim 1 wherein said dilute solution of aniline and Group IA metal hydroxide is provided at a temperature of approximately 50° to 200° C. at the time of said contact.
Claim 10
Dependent Claim 35 words
An improved process according to claim 1 wherein said dilute solution of aniline and Group IA metal hydroxide is provided at a temperature of approximately 50° to 100° C. at the time of said contact.
Claim 11
Dependent Claim 24 words
An improved process according to claim 1 wherein said step (b) comprises rinsing with a dilute solution of acid followed by rinsing with water.
Claim 12
Dependent Claim 16 words
An improved process according to claim 1 wherein said oxygen-containing atmosphere of step (c) is air.
Claim 13
Dependent Claim 47 words
An improved process according to claim 1 which includes the additional step of heating said stabilized fibrous material in a non-oxidizing atmosphere at a temperature of at least approximately 1000° C. until a carbonaceous fibrous material is formed which contains at least 90 percent carbon by weight.

References Cited (Backward Citations)

US2758003A Cited
US3767773A Cited
US3814577A Cited
US4031188A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-10-19 1985-04-20 1985-10-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-10-19 1989-04-20 1989-10-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-10-19 1993-04-20 1993-10-20 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag