US4295844A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Process for the thermal stabilization of acrylic fibers
Assignee: SUBJECT TO AGREEMENT RECITED SEE DOCUMENT FOR DETAILS
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Filing: 1980-04-18
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Granted: 1981-10-20
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Expires: 2000-04-18
Abstract
Abstract An improved process for the thermal stabilization of an acrylic fibrous material or film is provided. The fibrous material or film initially is contacted with aniline provided at an elevated temperature. Such aniline treatment (as described) has been found to render the fibrous material or film capable of undergoing thermal stabilization on a more expeditious basis. Subsequently the resulting fibrous material or film is heated in an oxygen-containing atmosphere at a temperature of approximately 200° to 360° C. until a stabilized fibrous material or film is formed.
Inventors
- 👤 Steven B. Warner
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-27 16:03
CPC Classifications
D; D06; D06M; D06M13/00; D06M13/322; D06M13/325
Claims Analysis
Total Claims: 13
Claim 1
Independent Claim
163 words
An improved process for the thermal stabilization of an acrylic fibrous material selected from the group consisting of an acrylonitrile homopolymer and acrylonitrile copolymers containing at least about 85 mol percent of acrylonitrile units and up to about 15 mol percent of one or more monovinyl units copolymerized therewith comprising: (a) contacting said fibrous material with a dilute solution of aniline and Group IA metal hydroxide which is provided at an elevated temperature for a residence time of approximately 5 to 30 minutes whereby said fibrous material is rendered capable of undergoing thermal stabilization on a more expeditious basis, (b) removing the excess quantity of said solution adhering to said fibrous material following said contact, and (c) heating said resulting fibrous material in an oxygen-containing atmosphere at a temperature of approximately 200° to 360° C. until a stabilized fibrous material formed which is black in appearance, retains its original configuration substantially intact and which is non-burning when subjected to an ordinary match flame.
Claim 2
Dependent Claim
163 words
An improved process for the thermal stabilization of an acrylic fibrous material selected from the group consisting of an acrylonitrile homopolymer and acrylonitrile copolymers containing at least about 85 mol percent of acrylonitrile units and up to about 15 mol percent of one or more monovinyl units copolymerized therewith comprising: (a) contacting said fibrous material with a dilute solution of aniline and Group IA metal hydroxide which is provided at an elevated temperature for a residence time of approximately 5 to 30 minutes whereby said fibrous material is rendered capable of undergoing thermal stabilization on a more expeditious basis, (b) removing the excess quantity of said solution adhering to said fibrous material following said contact, and (c) heating said resulting fibrous material in an oxygen-containing atmosphere at a temperature of approximately 200° to 360° C. until a stabilized fibrous material formed which is black in appearance, retains its original configuration substantially intact and which is non-burning when subjected to an ordinary match flame.
Claim 3
Dependent Claim
16 words
An improved process according to claim 1 wherein said acrylic fibrous material is an acrylonitrile homopolymer.
Claim 4
Dependent Claim
40 words
An improved process according to claim 1 wherein said acrylic fibrous material is an acrylonitrile copolymer containing at least about 95 mol percent acrylonitrile units and up to about 5 mol percent of one or more monovinyl units copolymerized therewith.
Claim 5
Dependent Claim
23 words
An improved process according to claim 1 wherein the solvent for said dilute solution of aniline and Group IA metal hydroxide is water.
Claim 6
Dependent Claim
30 words
An improved process according to claim 1 wherein the solvent for said dilute solution of aniline and Group IA metal hydroxide is an alcohol having 1 to 3 carbon atoms.
Claim 7
Dependent Claim
62 words
An improved process according to claim 1 wherein said dilute solution of aniline and Group IA metal hydroxide contains aniline in a concentration of approximately 5 to 15 percent by weight based upon the total weight of the solution and Group IA metal hydroxide in a concentration of 0.5 to 5 percent by weight based upon the total weight of the solution.
Claim 8
Dependent Claim
16 words
An improved process according to claim 1 wherein said Group IA metal hydroxide is potassium hydroxide.
Claim 9
Dependent Claim
35 words
An improved process according to claim 1 wherein said dilute solution of aniline and Group IA metal hydroxide is provided at a temperature of approximately 50° to 200° C. at the time of said contact.
Claim 10
Dependent Claim
35 words
An improved process according to claim 1 wherein said dilute solution of aniline and Group IA metal hydroxide is provided at a temperature of approximately 50° to 100° C. at the time of said contact.
Claim 11
Dependent Claim
24 words
An improved process according to claim 1 wherein said step (b) comprises rinsing with a dilute solution of acid followed by rinsing with water.
Claim 12
Dependent Claim
16 words
An improved process according to claim 1 wherein said oxygen-containing atmosphere of step (c) is air.
Claim 13
Dependent Claim
47 words
An improved process according to claim 1 which includes the additional step of heating said stabilized fibrous material in a non-oxidizing atmosphere at a temperature of at least approximately 1000° C. until a carbonaceous fibrous material is formed which contains at least 90 percent carbon by weight.
References Cited (Backward Citations)
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1984-10-19 | 1985-04-20 | 1985-10-20 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1988-10-19 | 1989-04-20 | 1989-10-20 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1992-10-19 | 1993-04-20 | 1993-10-20 | $7700.00 | Window Closed / Lapsed |