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US4291188A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the preparation of methane and/or ethane

Assignee: Shell USA Inc
•
Filing: 1980-03-11
•
Granted: 1981-09-22
•
Expires: 2000-03-11
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Abstract

Abstract A process for the production of methane and ethane from a C 2 -C 4 paraffins hydrocarbon feed stream of higher average carbon number than the product which comprises contacting said feed with certain crystalline silicates at an elevated temperature and a pressure above 10 bar.

Inventors

  • 👤 Nigel Wagstaff

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 16:02
CPC Classifications
C; C07; C07C; C07C4/00; C07C4/02; C07C4/06; B; B01; B01J; B01J29/00; B01J29/04; B01J29/06; B01J29/70; B01J29/7049; B01J29/72; B01J29/74; B01J2229/00; B01J2229/30; B01J2229/40; C07C2521/00; C07C2521/06; C07C2521/08; C07C2523/00; C07C2523/38; C07C2523/40

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 315 words
A process for the preparation of methane and/or ethane, which comprises contacting as feed a C 2-4 paraffin or a hydrocarbon mixture which consists of more than 75% C 2-4 paraffins and which C 2-4 paraffins have an average molar carbon number which is at least 0.5 higher than that of the C 2 - paraffin fraction of the product, at an elevated temperature of from 400° to 800° C., a pressure of above 10 to below 100 bar, and a space velocity of from 0.1 to 20 g.g -1 .h -1 in a contact zone with a crystalline silicate as the catalyst, which silicate is characterized in that after 1 hour's calcining in air at 500° C. it has the following properties: (a) thermally stable up to a temperature above 600° C., (b) an X-ray powder diffraction pattern showing, inter alia, the reflections give in Table A. TABLE A ______________________________________ Radiation : Cu--K Wavelength 0.15418 nm 2 θ relative intensity ______________________________________ 7.8-8.2 S 8.7-9.1 M 11.8-12.1 W 12.4-12.7 W 14.6-14.9 W 15.4-15.7 W 15.8-16.1 W 17.6-17.9 W 19.2-19.5 W 20.2-20.6 W 20.7-21.1 W 23.1-23.4 VS 23.8-24.1 VS 24.2-24.8 S 29.7-30.1 M ______________________________________ wherein the letters used have the following meanings: VS=very strong; S=strong; M=moderate; W=weak; θ=angle according to Bragg. (c) after conversion of the silicate into the H-form and after evacuation at 2×10 -9 bar and 400° C. for 16 hours and measured at a hydrocarbon pressure of 8×10 -2 bar and 100° C. the adsorption of n-hexane is at least 0.8 mmol/g, the adsorption of 2,2-dimethylbutane at least 0.5 mmol/g and the ratio ##EQU3## (d) the composition, expressed in moles of the oxides, is as follows: y.(1.0±0.3)M n/ .sbsb.2 O.y.Al 2 O 3 .SiO 2 wherein M=H and/or alkali metal and/or alkaline-earth metal, n is the valency of M and y≧0.01; and withdrawing a methane and ethane containing product from said catalyst zone.
Claim 2
Dependent Claim 315 words
A process for the preparation of methane and/or ethane, which comprises contacting as feed a C 2-4 paraffin or a hydrocarbon mixture which consists of more than 75% C 2-4 paraffins and which C 2-4 paraffins have an average molar carbon number which is at least 0.5 higher than that of the C 2 - paraffin fraction of the product, at an elevated temperature of from 400° to 800° C., a pressure of above 10 to below 100 bar, and a space velocity of from 0.1 to 20 g.g -1 .h -1 in a contact zone with a crystalline silicate as the catalyst, which silicate is characterized in that after 1 hour's calcining in air at 500° C. it has the following properties: (a) thermally stable up to a temperature above 600° C., (b) an X-ray powder diffraction pattern showing, inter alia, the reflections give in Table A. TABLE A ______________________________________ Radiation : Cu--K Wavelength 0.15418 nm 2 θ relative intensity ______________________________________ 7.8-8.2 S 8.7-9.1 M 11.8-12.1 W 12.4-12.7 W 14.6-14.9 W 15.4-15.7 W 15.8-16.1 W 17.6-17.9 W 19.2-19.5 W 20.2-20.6 W 20.7-21.1 W 23.1-23.4 VS 23.8-24.1 VS 24.2-24.8 S 29.7-30.1 M ______________________________________ wherein the letters used have the following meanings: VS=very strong; S=strong; M=moderate; W=weak; θ=angle according to Bragg. (c) after conversion of the silicate into the H-form and after evacuation at 2×10 -9 bar and 400° C. for 16 hours and measured at a hydrocarbon pressure of 8×10 -2 bar and 100° C. the adsorption of n-hexane is at least 0.8 mmol/g, the adsorption of 2,2-dimethylbutane at least 0.5 mmol/g and the ratio ##EQU3## (d) the composition, expressed in moles of the oxides, is as follows: y.(1.0±0.3)M n/ .sbsb.2 O.y.Al 2 O 3 .SiO 2 wherein M=H and/or alkali metal and/or alkaline-earth metal, n is the valency of M and y≧0.01; and withdrawing a methane and ethane containing product from said catalyst zone.
Claim 3
Dependent Claim 22 words
A process according to claim 1 wherein said feed is a hydrocarbon mixture consisting substantially of C 3 and C 4 paraffins.
Claim 4
Dependent Claim 43 words
A process according to claim 1 wherein said contacting is carried out at a temperature of from 425° to 650° C., a pressure of from 15 to 75 bar and a space velocity of from 0.5 to 10 g.g -1 .h - .
Claim 5
Dependent Claim 37 words
A process according to claim 3 wherein for the preparation of a product whose C 2 - paraffin fraction consists substantially of methane, said contacting is carried out at a temperature of from 530° to 650° C.
Claim 6
Dependent Claim 37 words
A process according to claim 3 wherein for the preparation of a product whose C 2 - paraffin fraction consists substantially of ethane, said contacting is carried out at a temperature of from 425° to 500° C.
Claim 7
Dependent Claim 18 words
A process according to claim 1 wherein said silicate has an alkali metal content less than 0.1% w.
Claim 8
Dependent Claim 27 words
A process according to claim 1 wherein said silicate also contains 0.05 to 20% w zinc and/or 0.01 to 5%w of a noble metal or group VIII.
Claim 9
Dependent Claim 27 words
A process according to claim 7 wherein said silicate contains 0.1 to 10% w zinc and/or 0.1 to 2% w of a noble metal of group VIII.
Claim 10
Dependent Claim 23 words
A process according to claim 8 wherein the noble metal of group VIII is selected from platinum, palladium and iridium, and mixtures thereof.

References Cited (Backward Citations)

US3941871A Cited
US4061724A Cited
US4148713A Cited
US4073865A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-09-21 1985-03-23 1985-09-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-09-21 1989-03-23 1989-09-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-09-21 1993-03-23 1993-09-22 $7700.00 Window Closed / Lapsed

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