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US4148713A Expired / Lapsed US ⏱️ 0.0 years remaining

ZSM-5 particle containing aluminum-free shells on its surface

Assignee: Mobil Oil AS
•
Filing: 1978-01-09
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Granted: 1979-04-10
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Expires: 1998-01-09
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Abstract

Abstract Aluminosilicate zeolites are prepared containing an outer aluminum-free shell. The outer shell is essentially SiO2 that has crystallized on the zeolite surface in the ZSM-5 type configuration, leading to a more selective catalyst.

Inventors

  • 👤 Louis D. Rollmann

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 22:25
CPC Classifications
C; C07; C07C; C07C6/00; C07C6/08; B; B01; B01J; B01J29/00; B01J29/04; B01J29/06; B01J29/40; C01; C01B; C01B33/00; C01B33/20; C01B33/26; C01B33/28; C01B33/2807; C01B33/2876; B01J2229/00; B01J2229/30; B01J2229/36; B01J29/65; B01J29/70; C07C2529/00; C07C2529/04; C07C2529/06; C07C2529/40; C07C2529/65; C07C2529/70; Y; Y10; Y10S; Y10S423/00; Y10S423/22; Y10S423/29; Y10S502/00; Y10S502/52

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 41 words
A process for converting a hydrocarbon charge under hydrocarbon conversion conditions by passing said hydrocarbon charge over crystalline aluminosilicate zeolite particles having an aluminum-free outer shell of SiO 2 , said outer shell having the same crystal structure as said zeolite.
Claim 2
Dependent Claim 41 words
A process for converting a hydrocarbon charge under hydrocarbon conversion conditions by passing said hydrocarbon charge over crystalline aluminosilicate zeolite particles having an aluminum-free outer shell of SiO 2 , said outer shell having the same crystal structure as said zeolite.
Claim 3
Dependent Claim 17 words
The process of claim 1 wherein said zeolite has a constraint index of from 1 to 12.
Claim 4
Dependent Claim 19 words
The process of claim 1 wherein the said zeolite has the crystal structure of ZSM-5, ZSM-11, ZSM-12 or ZSM-35.
Claim 5
Dependent Claim 14 words
The process of claim 3 wherein the zeolite has the crystal structure of ZSM-5.
Claim 6
Dependent Claim 14 words
The process of claim 3 wherein the zeolite has the crystal structure of ZSM-11.
Claim 7
Dependent Claim 14 words
The process of claim 3 wherein the zeolite has the crystal structure of ZSM-12.
Claim 8
Dependent Claim 14 words
The process of claim 3 wherein the zeolite has the crystal structure of ZSM-35.
Claim 9
Dependent Claim 80 words
A process for converting a hydrocarbon charge under hydrocarbon conversion conditions by passing said hydrocarbon charge over a composition comprising crystalline aluminosilicate zeolite particles having an aluminum-free outer shell of SiO 2 , said zeolite being made by a two stage method comprising: (1) initiating crystallization in a crystallization medium to produce the zeolite and (2) altering the crystallization medium to substantially eliminate the aluminum therein said outer shell of SiO 2 having the same crystal structure as said zeolite.
Claim 10
Dependent Claim 80 words
A process for converting a hydrocarbon charge under hydrocarbon conversion conditions by passing said hydrocarbon charge over a composition comprising crystalline aluminosilicate zeolite particles having an aluminum-free outer shell of SiO 2 , said zeolite being made by a two stage method comprising: (1) initiating crystallization in a crystallization medium to produce the zeolite and (2) altering the crystallization medium to substantially eliminate the aluminum therein said outer shell of SiO 2 having the same crystal structure as said zeolite.
Claim 11
Dependent Claim 19 words
The process of claim 8 wherein the reaction mixture comprises sources of organic cation, silica, alumina and sodium oxide.
Claim 12
Dependent Claim 14 words
The process of claim 9 wherein one source of sodium oxide is sodium hydroxide.
Claim 13
Dependent Claim 23 words
The process of claim 9 wherein in step (2) the organic ion to SiO 2 ratio is reduced from that in step (1).
Claim 14
Dependent Claim 18 words
The process of claim 10 wherein in step (2) the hydroxide is increased from that in step (1).
Claim 15
Dependent Claim 17 words
The process of claim 8 wherein the zeolite has a constraint index of from 1 to 12.
Claim 16
Dependent Claim 21 words
The process of claim 8 wherein the zeolite is selected from the group consisting of ZSM-5, ZSM-11, ZSM-12 ZSM-21 and ZSM-35.
Claim 17
Dependent Claim 72 words
The process of claim 8 wherein the reaction mixture to produce the SiO 2 outer shell, exclusive of added solid crystals, has the following composition, in terms of mole ratios of oxides: R/siO 2 =0.01-0.10 SiO 2 /Al 2 O 3 =300-5000 H 2 o/oh -= 20-500 oh-/siO 2 =0.05-1.0 M 2 o/siO 2 =0.1-2 wherein R is an organic ion and M is a mixture of alkali metal and organic cations.
Claim 18
Dependent Claim 73 words
The process of claim 15 wherein ZSM-5 is coated with SiO 2 and wherein the reaction mixture to yield the coat of SiO 2 , exclusive of added ZSM-5, has oxide ratios as follows: R/siO 2 =0.02 SiO 2/Al 2 O 3 =>1000 H 2 o/oh - =150 oh - /siO 2 =0.30 M 2 o/siO 2 =0.28 wherein M is a mixture of alkali metal and tetrapropylammonium cations and R is tetrapropylammonium.

References Cited (Backward Citations)

US3275571A Cited
US4085156A Cited
US3941871A Cited
US4061724A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-04-09 1982-10-09 1983-04-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-04-09 1986-10-09 1987-04-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-04-09 1990-10-09 1991-04-10 $7700.00 Window Closed / Lapsed

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