US4291188A
Expired / Lapsed
US
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Process for the preparation of methane and/or ethane
Assignee: Shell USA Inc
•
Filing: 1980-03-11
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Granted: 1981-09-22
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Expires: 2000-03-11
Abstract
Abstract A process for the production of methane and ethane from a C 2 -C 4 paraffins hydrocarbon feed stream of higher average carbon number than the product which comprises contacting said feed with certain crystalline silicates at an elevated temperature and a pressure above 10 bar.
Inventors
- 👤 Nigel Wagstaff
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-01 08:51
CPC Classifications
C; C07; C07C; C07C4/00; C07C4/02; C07C4/06; B; B01; B01J; B01J29/00; B01J29/04; B01J29/06; B01J29/70; B01J29/7049; B01J29/72; B01J29/74; B01J2229/00; B01J2229/30; B01J2229/40; C07C2521/00; C07C2521/06; C07C2521/08; C07C2523/00; C07C2523/38; C07C2523/40
Claims Analysis
Total Claims: 10
Claim 1
Independent Claim
315 words
A process for the preparation of methane and/or ethane, which comprises contacting as feed a C 2-4 paraffin or a hydrocarbon mixture which consists of more than 75% C 2-4 paraffins and which C 2-4 paraffins have an average molar carbon number which is at least 0.5 higher than that of the C 2 - paraffin fraction of the product, at an elevated temperature of from 400° to 800° C., a pressure of above 10 to below 100 bar, and a space velocity of from 0.1 to 20 g.g -1 .h -1 in a contact zone with a crystalline silicate as the catalyst, which silicate is characterized in that after 1 hour's calcining in air at 500° C. it has the following properties: (a) thermally stable up to a temperature above 600° C., (b) an X-ray powder diffraction pattern showing, inter alia, the reflections give in Table A. TABLE A
______________________________________
Radiation : Cu--K
Wavelength 0.15418 nm
2 θ relative intensity
______________________________________
7.8-8.2 S
8.7-9.1 M
11.8-12.1 W
12.4-12.7 W
14.6-14.9 W
15.4-15.7 W
15.8-16.1 W
17.6-17.9 W
19.2-19.5 W
20.2-20.6 W
20.7-21.1 W
23.1-23.4 VS
23.8-24.1 VS
24.2-24.8 S
29.7-30.1 M
______________________________________ wherein the letters used have the following meanings: VS=very strong; S=strong; M=moderate; W=weak; θ=angle according to Bragg. (c) after conversion of the silicate into the H-form and after evacuation at 2×10 -9 bar and 400° C. for 16 hours and measured at a hydrocarbon pressure of 8×10 -2 bar and 100° C. the adsorption of n-hexane is at least 0.8 mmol/g, the adsorption of 2,2-dimethylbutane at least 0.5 mmol/g and the ratio ##EQU3## (d) the composition, expressed in moles of the oxides, is as follows: y.(1.0±0.3)M n/ .sbsb.2 O.y.Al 2 O 3 .SiO 2 wherein M=H and/or alkali metal and/or alkaline-earth metal, n is the valency of M and y≧0.01; and withdrawing a methane and ethane containing product from said catalyst zone.
Claim 2
Dependent Claim
315 words
A process for the preparation of methane and/or ethane, which comprises contacting as feed a C 2-4 paraffin or a hydrocarbon mixture which consists of more than 75% C 2-4 paraffins and which C 2-4 paraffins have an average molar carbon number which is at least 0.5 higher than that of the C 2 - paraffin fraction of the product, at an elevated temperature of from 400° to 800° C., a pressure of above 10 to below 100 bar, and a space velocity of from 0.1 to 20 g.g -1 .h -1 in a contact zone with a crystalline silicate as the catalyst, which silicate is characterized in that after 1 hour's calcining in air at 500° C. it has the following properties: (a) thermally stable up to a temperature above 600° C., (b) an X-ray powder diffraction pattern showing, inter alia, the reflections give in Table A. TABLE A
______________________________________
Radiation : Cu--K
Wavelength 0.15418 nm
2 θ relative intensity
______________________________________
7.8-8.2 S
8.7-9.1 M
11.8-12.1 W
12.4-12.7 W
14.6-14.9 W
15.4-15.7 W
15.8-16.1 W
17.6-17.9 W
19.2-19.5 W
20.2-20.6 W
20.7-21.1 W
23.1-23.4 VS
23.8-24.1 VS
24.2-24.8 S
29.7-30.1 M
______________________________________ wherein the letters used have the following meanings: VS=very strong; S=strong; M=moderate; W=weak; θ=angle according to Bragg. (c) after conversion of the silicate into the H-form and after evacuation at 2×10 -9 bar and 400° C. for 16 hours and measured at a hydrocarbon pressure of 8×10 -2 bar and 100° C. the adsorption of n-hexane is at least 0.8 mmol/g, the adsorption of 2,2-dimethylbutane at least 0.5 mmol/g and the ratio ##EQU3## (d) the composition, expressed in moles of the oxides, is as follows: y.(1.0±0.3)M n/ .sbsb.2 O.y.Al 2 O 3 .SiO 2 wherein M=H and/or alkali metal and/or alkaline-earth metal, n is the valency of M and y≧0.01; and withdrawing a methane and ethane containing product from said catalyst zone.
Claim 3
Dependent Claim
22 words
A process according to claim 1 wherein said feed is a hydrocarbon mixture consisting substantially of C 3 and C 4 paraffins.
Claim 4
Dependent Claim
43 words
A process according to claim 1 wherein said contacting is carried out at a temperature of from 425° to 650° C., a pressure of from 15 to 75 bar and a space velocity of from 0.5 to 10 g.g -1 .h - .
Claim 5
Dependent Claim
37 words
A process according to claim 3 wherein for the preparation of a product whose C 2 - paraffin fraction consists substantially of methane, said contacting is carried out at a temperature of from 530° to 650° C.
Claim 6
Dependent Claim
37 words
A process according to claim 3 wherein for the preparation of a product whose C 2 - paraffin fraction consists substantially of ethane, said contacting is carried out at a temperature of from 425° to 500° C.
Claim 7
Dependent Claim
18 words
A process according to claim 1 wherein said silicate has an alkali metal content less than 0.1% w.
Claim 8
Dependent Claim
27 words
A process according to claim 1 wherein said silicate also contains 0.05 to 20% w zinc and/or 0.01 to 5%w of a noble metal or group VIII.
Claim 9
Dependent Claim
27 words
A process according to claim 7 wherein said silicate contains 0.1 to 10% w zinc and/or 0.1 to 2% w of a noble metal of group VIII.
Claim 10
Dependent Claim
23 words
A process according to claim 8 wherein the noble metal of group VIII is selected from platinum, palladium and iridium, and mixtures thereof.
References Cited (Backward Citations)
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1984-09-21 | 1985-03-23 | 1985-09-22 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1988-09-21 | 1989-03-23 | 1989-09-22 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1992-09-21 | 1993-03-23 | 1993-09-22 | $7700.00 | Window Closed / Lapsed |