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US4279688A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of improving silicon crystal perfection in silicon on sapphire devices

Assignee: Intersil Corp
•
Filing: 1980-03-17
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Granted: 1981-07-21
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Expires: 2000-03-17
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Abstract

Abstract A process for forming a relatively defect free layer of silicon on an insulating substrate wherein as soon as growth islands are formed on the substrate, to a point just prior to the complete coverage of the substrate with silicon, the formation of the layer is temporarily terminated. The growth islands are maintained at a given temperature for a predetermined period, to allow any defects, which may have started during the initial formation of the growth island, to be self-cured or to annihilate themselves. Thereafter, the growth of silicon is continued until the desired layer thickness is achieved.

Inventors

  • 👤 Marvin S. Abrahams
  • 👤 Joseph Blanc

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 21:36
CPC Classifications
C; C30; C30B; C30B25/00; C30B25/02; C30B25/18; C30B25/20; C30B25/205; Y; Y10; Y10S; Y10S438/00; Y10S438/967

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 101 words
A method of improving crystalline silicon perfection comprising the steps of: (a) providing an insulating substrate; (b) initially depositing a discontinuous layer of crystalline silicon on the substrate at a given growth temperature, the layer characterized by the formation of discrete growth islands of crystalline silicon; (c) terminating the deposition of the crystalline silicon; (d) maintaining the substrate and growth islands at the given growth temperature for a given period of time to cure any crystallographic misorientations and defects that may have been formed in the silicon islands; and (e) depositing silicon on the now cured islands and on the substrate.
Claim 2
Independent Claim 101 words
A method of improving crystalline silicon perfection comprising the steps of: (a) providing an insulating substrate; (b) initially depositing a discontinuous layer of crystalline silicon on the substrate at a given growth temperature, the layer characterized by the formation of discrete growth islands of crystalline silicon; (c) terminating the deposition of the crystalline silicon; (d) maintaining the substrate and growth islands at the given growth temperature for a given period of time to cure any crystallographic misorientations and defects that may have been formed in the silicon islands; and (e) depositing silicon on the now cured islands and on the substrate.
Claim 3
Dependent Claim 11 words
The article of manufacture formed by the method of claim 1.
Claim 4
Dependent Claim 23 words
The method of claim 1, wherein step (a) comprises: selecting the insulating substrate from the group consisting of sapphire, spinel and gallium phosphide.
Claim 5
Dependent Claim 11 words
The article of manufacture formed by the method of claim 3.
Claim 6
Dependent Claim 40 words
The method of claim 3, wherein step (b) comprises: depositing the discontinuous layer of silicon at the rate of about 0.4 micron per minute for a period of about 1-3 seconds at a given growth temperature of about 1000° C.
Claim 7
Dependent Claim 11 words
The article of manufacture formed by the method of claim 5.
Claim 8
Dependent Claim 37 words
The method of claim 5, wherein in step (d): the temperature of the substrate and growth islands is maintained at the given growth temperature for a period of about two minutes after terminating the deposition of silicon.
Claim 9
Dependent Claim 11 words
The article of manufacture formed by the method of claim 7.

References Cited (Backward Citations)

US3413145A Cited
US3508962A Cited
US3496037A Cited
US3847686A Cited
US3862859A Cited
US3885061A Cited
US4174422A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-07-20 1985-01-19 1985-07-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-07-20 1989-01-19 1989-07-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-07-20 1993-01-19 1993-07-21 $7700.00 Window Closed / Lapsed

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