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US3847686A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of forming silicon epitaxial layers

Assignee: General Electric Co
•
Filing: 1973-02-15
•
Granted: 1974-11-12
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Expires: 1993-02-15
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Abstract

Abstract This invention relates to a method of forming a silicon epitaxial layer on the surface of a body of silicon material including regions of modified conductivity type without significantly distorting or displacing the prearranged boundaries of these regions. This is accomplished by preconditioning the surface of the silicon body in the presence of hydrogen at a temperature not exceeding 1,000* C for between 5 to 30 minutes. Immediately following this preconditioning, a first silicon epitaxial layer is deposited on the preconditioned surface while maintaining the silicon body at a temperature not exceeding 1,000* C. Subsequently, a second silicon epitaxial layer is deposited over the first silicon epitaxial layer while maintaining the silicon body at a temperature not exceeding 1,250* C.

Inventors

  • 👤 L Stein

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 22:19
CPC Classifications
H; H10; H10W; H10W15/00; H10P; H10P14/00; H10P14/20; H10P14/24; H10P14/29; H10P14/2901; H10P14/2902; H10P14/2905; H10P14/34; H10P14/3402; H10P14/3404; H10P14/3411; H10P32/00; H10P32/10; H10P32/15; H10P95/00; H10W15/01; Y; Y10; Y10S; Y10S148/00; Y10S148/007; Y10S148/037; Y10S148/085; Y10S438/00; Y10S438/914; Y10S438/916

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 106 words
AN IMPROVED METHOD OF FORMING A SILICON EPITAXIAL LAYER ON ONE MAJOR SURFACE OF A SILICON SEMICONDUCTOR BODY INCLUDING A MODIFIED CONDUCTIVITY REGION HAVING PREARRANGED BOUNDARIES, WITHOUT SIGNIFICANTLY DISTURBING THE LOCATION OF SAID BOUNDARIES, COMPRISING PRECONDITIONING SAID SURFACE TO RECIEVE SAID EPITAXIAL LAYER BY HEATING THE SILICON BODY IN HYDROGEN TO A TEMPERATUR NOT EXCEEDING 1,000*C. FOR BETWEEN 5 TO 30 MINUTES TO REMOVE EXTRANEOUS MATTER THEREFROM, AND IMMEDIATELY FOLLOWING SUCH A PRECONDITIONING DEPOSITING FROM A SILICON SOURCE SELECTED FROM THE GROUP OF SILICON TETRACHLORIDE AND SILANE AN EPITAXIAL LAYER OF SILICON ON SAID SURFACE WHILE MAINTAINING SAID SEMICONDUCTOR BODY AT A TEMPERATURE NOT EXCEEDING 1,000*C.
Claim 2
Dependent Claim 106 words
AN IMPROVED METHOD OF FORMING A SILICON EPITAXIAL LAYER ON ONE MAJOR SURFACE OF A SILICON SEMICONDUCTOR BODY INCLUDING A MODIFIED CONDUCTIVITY REGION HAVING PREARRANGED BOUNDARIES, WITHOUT SIGNIFICANTLY DISTURBING THE LOCATION OF SAID BOUNDARIES, COMPRISING PRECONDITIONING SAID SURFACE TO RECIEVE SAID EPITAXIAL LAYER BY HEATING THE SILICON BODY IN HYDROGEN TO A TEMPERATUR NOT EXCEEDING 1,000*C. FOR BETWEEN 5 TO 30 MINUTES TO REMOVE EXTRANEOUS MATTER THEREFROM, AND IMMEDIATELY FOLLOWING SUCH A PRECONDITIONING DEPOSITING FROM A SILICON SOURCE SELECTED FROM THE GROUP OF SILICON TETRACHLORIDE AND SILANE AN EPITAXIAL LAYER OF SILICON ON SAID SURFACE WHILE MAINTAINING SAID SEMICONDUCTOR BODY AT A TEMPERATURE NOT EXCEEDING 1,000*C.
Claim 3
Dependent Claim 71 words
An improved method of forming an epitaxial layer of silicon as defined in claim 1, an additional step of increasing the temperature during the epitaxial deposition of the silicon layer, after some predetermined initial thickness of silicon has been deposited on the one major face at 1,000*C or less, to a temperature in the range of between 1,100* and 1,250*C and complete the formation of the epitaxial layer at this temperature.
Claim 4
Dependent Claim 104 words
An improved method of providing a silicon epitaxial layer on a silicon body, while substantially reducing the lateral diffusion across the surface of a semiconductor body of dopant impurities from modified conductivity type regions formed in the semiconductor body, comprising preconditioning said surface to receive said epitaxial layer by heating the silicon body in hydrogen to a temperature not exceeding 1,000*C for between 5 to 30 minutes to remove extraneous matter therefrom, and immediately following such preconditioning depositing from a silicon source of silicon tetrachloride an epitaxial layer of silicon on said surface while maintaining said semiconductor body at a temperature not exceeding 1,000*C.
Claim 5
Dependent Claim 104 words
An improved method of providing a silicon epitaxial layer on a silicon body, while substantially reducing the lateral diffusion across the surface of a semiconductor body of dopant impurities from modified conductivity type regions formed in the semiconductor body, comprising preconditioning said surface to receive said epitaxial layer by heating the silicon body in hydrogen to a temperature not exceeding 1,000*C for between 5 to 30 minutes to remove extraneous matter therefrom, and immediately following such preconditioning depositing from a silicon source of silicon tetrachloride an epitaxial layer of silicon on said surface while maintaining said semiconductor body at a temperature not exceeding 1,000*C.
Claim 6
Dependent Claim 71 words
An improved method of forming an epitaxial layer of silicon as defined in claim 3, an additional step of increasing the temperature during the epitaxial deposition of the silicon layer, after some predetermined initial thickness of silicon has been deposited on the one major face at 1,000*C or less, to a temperature in the range of between 1,100* and 1,250*C and complete the formation of the epitaxial layer at this temperature.
Claim 7
Dependent Claim 35 words
The method of claim 1 in which silicon is deposited from said source to a thickness to seal adequately the dopant impurities in said modified conductivity region within the bulk of the resultant semiconductor body.
Claim 8
Dependent Claim 19 words
The method of claim 1 in which the thickness of said epitaxial layer is between 0.5 and 2 microns.
Claim 9
Dependent Claim 22 words
The method of claim 1 in which said modified conductivity region is of P-type conductivity in which the dopant impurity is boron.
Claim 10
Dependent Claim 35 words
The method of claim 3 in which silicon is deposited from said source to a thickness to seal adequately the dopant impurities in said modified conductivity region within the bulk of the resultant semiconductor body.
Claim 11
Dependent Claim 19 words
The method of claim 3 in which the thickness of said epitaxial layer is between 0.5 and 2 microns.
Claim 12
Dependent Claim 22 words
The method of claim 3 in which said modified conductivity region is of P-type conductivity in which the dopant impurity is boron.

References Cited (Backward Citations)

US3243323A Cited
US3522164A Cited
US3508962A Cited
US3523838A Cited
US3660180A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-11-11 1978-05-13 1978-11-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-11-11 1982-05-13 1982-11-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-11-11 1986-05-13 1986-11-12 $7700.00 Window Closed / Lapsed

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