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Laminated foam-creped paper product and method of production thereof

Assignee: Marcal Paper Mills LLC
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Filing: 1979-12-03
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Granted: 1981-06-30
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Expires: 1999-12-03
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Abstract

Abstract A laminated foam-creped paper product and method of production thereof are disclosed. The laminated paper product exhibits increased wet strength and bulk and is highly absorbent, while also possessing cloth-like tactile properties. The foam layer is derived from an aqueous solution or dispersion of a film-forming material, and is caused to set soon after formation on the creped paper layer to prevent release of the crepe while minimizing penetration of the foam into the creped paper.

Inventors

  • 👤 F. Raymond Stoveken

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 11:00
CPC Classifications
B; B32; B32B; B32B29/00; B32B29/002; B32B29/007; A; A47; A47L; A47L13/00; A47L13/10; A47L13/16; B32B27/00; B32B27/06; B32B27/10; B32B29/08; B32B37/00; B32B37/0038; B32B5/00; B32B5/18; B32B5/20; D; D21; D21H; D21H19/00; D21H19/72; D21H19/74; D21H27/00; D21H27/30; D21H27/40; B32B2305/00; B32B2305/02; B32B2305/022; B32B2317/00; B32B2317/12; D21H21/00; D21H21/50; D21H21/56; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24355; Y10T428/24446; Y10T428/24455; Y10T428/24463; Y10T428/249921; Y10T428/249953; Y10T428/249987; Y10T428/31504; Y10T428/31855; Y10T428/3188; Y10T428/31895; Y10T428/31906

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 121 words
A method for the production of a laminated foam-creped paper product which exhibits improved wet strength and bulk, and is highly absorbent comprising: forming an unset and ungelled foamed film of an aqueous dispersion or solution of a film-forming material on at least one surface of creped paper; and causing said foamed film to set or gel such that the amount of moisture absorbed by the paper from the film prior to the setting or gelling of the film is insufficient to cause the crepe in the paper to be released whereupon a laminate is formed having a set or gelled foamed film having a thickness of from about 1 to about 125 mils which is bonded to said creped paper.
Claim 2
Independent Claim 121 words
A method for the production of a laminated foam-creped paper product which exhibits improved wet strength and bulk, and is highly absorbent comprising: forming an unset and ungelled foamed film of an aqueous dispersion or solution of a film-forming material on at least one surface of creped paper; and causing said foamed film to set or gel such that the amount of moisture absorbed by the paper from the film prior to the setting or gelling of the film is insufficient to cause the crepe in the paper to be released whereupon a laminate is formed having a set or gelled foamed film having a thickness of from about 1 to about 125 mils which is bonded to said creped paper.
Claim 3
Dependent Claim 13 words
The method of claim 1 wherein said creped paper comprises creped tissue paper.
Claim 4
Dependent Claim 14 words
The method of claim 1 wherein said creped paper comprises towel weight creped paper.
Claim 5
Dependent Claim 47 words
The method of claim 1 wherein said foamed film is caused to set or gel substantially immediately upon formation by preheating said paper prior to the forming of a film thereon so that the film will begin to set or gel as it contacts the heated paper.
Claim 6
Dependent Claim 27 words
The method of claim 1 wherein said foamed film is caused to set or gel by heating said laminate subsequent to the formation of the film thereon.
Claim 7
Dependent Claim 37 words
The method of claim 1 wherein said foamed film is formed on at least one surface of said creped paper by foaming said aqueous dispersion or solution and applying the foamed dispersion or solution to the paper.
Claim 8
Dependent Claim 38 words
The method of claim 1 wherein said film is formed on at least one surface of said creped paper by applying said unset and ungelled dispersion or solution to the paper and thereafter foaming the dispersion or solution.
Claim 9
Independent Claim 108 words
A method for the production of a laminated creped paper product which exhibits improved wet strength and bulk, and is highly absorbent comprising: forming an unset and ungelled foamed film of an aqueous dispersion or solution of a film-forming material between opposing surfaces of two layers of creped paper; and causing said foamed film to set or gel such that the amount of moisture absorbed by the paper prior to the setting or gelling of the film is insufficient to cause the crepe in the paper to be released whereupon a laminate is formed having a set or gelled foamed film which bonds said layers of paper together.
Claim 10
Independent Claim 108 words
A method for the production of a laminated creped paper product which exhibits improved wet strength and bulk, and is highly absorbent comprising: forming an unset and ungelled foamed film of an aqueous dispersion or solution of a film-forming material between opposing surfaces of two layers of creped paper; and causing said foamed film to set or gel such that the amount of moisture absorbed by the paper prior to the setting or gelling of the film is insufficient to cause the crepe in the paper to be released whereupon a laminate is formed having a set or gelled foamed film which bonds said layers of paper together.
Claim 11
Dependent Claim 15 words
The method of claim 8 wherein said layers of creped paper comprise creped tissue paper.
Claim 12
Dependent Claim 16 words
The method of claim 8 wherein said layers of creped paper comprise towel weight creped paper.
Claim 13
Dependent Claim 46 words
The method of claim 8 wherein said foamed film is caused to set substantially immediately upon formation by preheating said creped paper prior to the forming of the film thereon so that the film will begin to set or gel as it contacts the heated paper.
Claim 14
Dependent Claim 25 words
The method of claim 8 wherein said foamed film is caused to set by heating said laminate subsequent to the formation of the film thereon.
Claim 15
Dependent Claim 38 words
The method of claim 8 wherein said foamed film is formed between opposing surfaces of two layers of creped paper by foaming said aqueous dispersion or solution and applying the foamed dispersion or solution between said opposing surfaces.
Claim 16
Dependent Claim 39 words
The method of claim 8 wherein the film is formed between opposing surfaces of two layers of creped paper by applying said unset and ungelled dispersion or solution between said opposing surfaces and thereafter foaming the dispersion or solution.
Claim 17
Dependent Claim 12 words
A laminated paper product produced according to the method of claim 1.
Claim 18
Dependent Claim 12 words
A laminated paper product produced according to the method of claim 8.
Claim 19
Dependent Claim 23 words
The method of claim 1 wherein the thickness of the set or gelled foam film ranges from about 10 to about 50 mils.
Claim 20
Dependent Claim 23 words
The method of claim 8 wherein the thickness of the set or gelled foam film ranges from about 1 to about 125 mils.
Claim 21
Dependent Claim 22 words
The method of claim 18 wherein the thickness of the set or gelled foam film ranges from 10 to about 50 mils.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-06-29 1984-12-29 1985-06-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-06-29 1988-12-29 1989-06-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-06-29 1992-12-29 1993-06-30 $7700.00 Window Closed / Lapsed

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