Claims Analysis
Total Claims: 16
Claim 1
Independent Claim
253 words
For use with apparatus for growing a substantially flat crystalline body of a selected material from a melt of the same material, said apparatus being of the type comprising means for establishing a melt pool of said material and pulling means for pulling a substantially flat crystalline body progressively from said pool along a predetermined axis, an improved guidance mechanism comprising: a pair of heat-conductive plates for guiding said body as said body is pulled from said pool; and means for holding said plates stationary relative to said melt pool substantially opposite and parallel to one another so that they are disposed (1) respectively on opposite sides of and close to said body when said body is pulled by said pulling means from said pool, and (2) in a region between said pool and said pulling means where said body cools through a range of temperatures at which significant plastic deformation of said body occurs; said plates having confronting mutually spaced surfaces forming a passageway therebetween, the passageway having a minimum size measured from one to the other of said surfaces which size is (1) greater than the maximum expected thickness of said body passing therebetween and (2) sufficiently small so that when flatness variations produced in said body as it is pulled from said melt pool exceed a predetermined maximum dimension as determined by said minimum size the body interacts with said plates so as to reduce those flatness variations in the body so as not to exceed said predetermined maximum dimension.
Claim 2
Dependent Claim
253 words
For use with apparatus for growing a substantially flat crystalline body of a selected material from a melt of the same material, said apparatus being of the type comprising means for establishing a melt pool of said material and pulling means for pulling a substantially flat crystalline body progressively from said pool along a predetermined axis, an improved guidance mechanism comprising: a pair of heat-conductive plates for guiding said body as said body is pulled from said pool; and means for holding said plates stationary relative to said melt pool substantially opposite and parallel to one another so that they are disposed (1) respectively on opposite sides of and close to said body when said body is pulled by said pulling means from said pool, and (2) in a region between said pool and said pulling means where said body cools through a range of temperatures at which significant plastic deformation of said body occurs; said plates having confronting mutually spaced surfaces forming a passageway therebetween, the passageway having a minimum size measured from one to the other of said surfaces which size is (1) greater than the maximum expected thickness of said body passing therebetween and (2) sufficiently small so that when flatness variations produced in said body as it is pulled from said melt pool exceed a predetermined maximum dimension as determined by said minimum size the body interacts with said plates so as to reduce those flatness variations in the body so as not to exceed said predetermined maximum dimension.
Claim 3
Dependent Claim
43 words
A guidance mechanism according to claim 1, wherein said plates are contoured so that said minimum size is provided in that portion of said passageway through which the center portion of said body passes as said body is pulled by said pulling mechanism.
Claim 4
Dependent Claim
64 words
A guidance mechanism according to claim 1, wherein the opposing surfaces of said plates are formed such that the opposite ends of the plate contact the corresponding opposite ends of the other plate, and each of said plate is formed with a raised land portion between said opposite ends, and said minimum size is the spacing between the raised land portions of said plates.
Claim 5
Dependent Claim
43 words
A guidance mechanism according to claim 3, wherein said minimum size provides a gap between each of said raised land portions and the adjacent surface of the body as said body is pulled through said passageway of between about 2.5 to 4 mils.
Claim 6
Dependent Claim
38 words
A guidance mechanism according to claim 3, wherein said minimum size is approximately 20 mils, said mechanism being further characterized by a gap between said plates beyond the ends of said raised land portions of approximately 60 mils.
Claim 7
Dependent Claim
28 words
A guidance mechanism according to claim 1, wherein each of said plates includes means for venting heat from said body as said body is pulled through said passageway.
Claim 8
Dependent Claim
24 words
A guidance mechanism according to claim 6, wherein said means for venting comprises a plurality of elongated holes formed in each of said plates.
Claim 9
Dependent Claim
39 words
A guidance mechanism according to claim 1, wherein said means for holding said plates includes a support open at opposite ends so that said body can pass therethrough, and opposing side walls formed with slots for receiving said plates.
Claim 10
Dependent Claim
36 words
A guidance system according to claim 1, wherein said minimum size provides a tolerance dimension between each of the mutually confronting spaced surfaces and the respective opposing sides of said body defines said predetermined maximum dimension.
Claim 11
Dependent Claim
16 words
A guidance system according to claim 9, wherein said tolerance dimension equals said predetermined maximum dimension.
Claim 12
Independent Claim
143 words
A method of growing a mono-crystalline body of a selected material, said method comprising the steps of supplying a pool of melt of said material, and pulling said body along a pulling axis from said melt through a passageway defined by opposing walls and positioned in a region where said body cools through a range of temperatures at which significant plastic deformation of said material can occur, said passageway having between said opposing walls a minimum spacing (1) greater than the maximum expected thickness of said body passing therebetween and (2) sufficiently small so that the body interacts with the passageway so as to reduce those flatness variations in the body as said body is pulled from the melt pool which exceed a predetermined maximum dimension as determined by the minimum spacing of said passageway so as not to exceed said predetermined dimension.
Claim 13
Independent Claim
143 words
A method of growing a mono-crystalline body of a selected material, said method comprising the steps of supplying a pool of melt of said material, and pulling said body along a pulling axis from said melt through a passageway defined by opposing walls and positioned in a region where said body cools through a range of temperatures at which significant plastic deformation of said material can occur, said passageway having between said opposing walls a minimum spacing (1) greater than the maximum expected thickness of said body passing therebetween and (2) sufficiently small so that the body interacts with the passageway so as to reduce those flatness variations in the body as said body is pulled from the melt pool which exceed a predetermined maximum dimension as determined by the minimum spacing of said passageway so as not to exceed said predetermined dimension.
Claim 14
Dependent Claim
50 words
A method according to claim 11 wherein said body is ribbon-shaped, and said passageway is a rectangular slot found by two stationary members, said rectangular slot being narrower at its center than at its ends and the center portion of said body is pulled through the center of said slot.
Claim 15
Dependent Claim
38 words
A method according to claim 12, wherein said passageway is sized so that there is a gap between each side surface of said body and the corresponding side boundary of said passageway of from 2.4 to 4 mils.
Claim 16
Dependent Claim
33 words
A method according to claim 11, wherein the minimum spacing provides a tolerance dimension between each of the opposing walls and the respective opposing sides of the body define said predetermined maximum dimension.