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US4256687A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for producing molded articles

Assignee: Eneos Corp
•
Filing: 1978-11-07
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Granted: 1981-03-17
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Expires: 1998-11-07
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Abstract

Abstract A process for producing molded articles, such as cups, which comprises passing a crystalline polyolefin resin melt in sheet form through between rolls having a specified surface roughness and temperature while simultaneously contacting both faces of the resin melt with the rolls respectively, followed by still contacting at least one of the faces with the roll or other similar rolls to solidify the resin melt thereby obtaining a sheet having a specified surface roughness on each face, further passing the sheet through between at least one pair of rolls rotating in the direction opposite to each other and having therebetween a gap smaller than the thickness of the sheet while maintaining the sheet at lower than the crystalline melting point thereof thereby to obtain a rolled sheet and then molding the rolled sheet under pressure while maintaining the rolled sheet at specifically lower than the crystalline melting point thereof thereby to obtain the molded articles.

Inventors

  • 👤 Katsuya Yazaki
  • 👤 Takashi Inoue
  • 👤 Shohji Mori

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 17:59
CPC Classifications
B; B29; B29C; B29C43/00; B29C43/22; B29C43/24

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 236 words
A process for producing molded containers comprising the steps of: (a) passing, under non-lubrication rolling conditions, a crystalline polyolefin resin melt in sheet form at 220° to 250° C. through between rolls each having a surface roughness of not higher than 1S, as determined according to JIS B0601-55, and a surface temperature of not higher than 50° C. while simultaneously contacting both faces of the resin melt in sheet form with the rolls respectively, followed by still contacting at least one of the faces of the sheet with the roll or other rolls having the same surface roughness, to solidify the resin melt in sheet form thereby obtaining a sheet having a surface roughness of not higher than 0.7μ RMS on each face, (b) further passing, under non-lubrication rolling conditions, the thus obtained sheet through between at least one pair of rolls having a surface roughness of not more than 0.8S and rotating in the direction opposite to each other and having therebetween a clearance smaller than the thickness of the sheet while maintaining the sheet at lower than the crystalline melting point thereof, to roll the sheet in a rolling ratio of 1.1-2.0 thereby obtaining a rolled, oriented sheet and then (c) forming the thus obtained rolled sheet under pressure while maintaining the rolled sheet at lower than the crystalline melting point thereof by not more than 40° C., thereby to obtain the molded articles.
Claim 2
Dependent Claim 236 words
A process for producing molded containers comprising the steps of: (a) passing, under non-lubrication rolling conditions, a crystalline polyolefin resin melt in sheet form at 220° to 250° C. through between rolls each having a surface roughness of not higher than 1S, as determined according to JIS B0601-55, and a surface temperature of not higher than 50° C. while simultaneously contacting both faces of the resin melt in sheet form with the rolls respectively, followed by still contacting at least one of the faces of the sheet with the roll or other rolls having the same surface roughness, to solidify the resin melt in sheet form thereby obtaining a sheet having a surface roughness of not higher than 0.7μ RMS on each face, (b) further passing, under non-lubrication rolling conditions, the thus obtained sheet through between at least one pair of rolls having a surface roughness of not more than 0.8S and rotating in the direction opposite to each other and having therebetween a clearance smaller than the thickness of the sheet while maintaining the sheet at lower than the crystalline melting point thereof, to roll the sheet in a rolling ratio of 1.1-2.0 thereby obtaining a rolled, oriented sheet and then (c) forming the thus obtained rolled sheet under pressure while maintaining the rolled sheet at lower than the crystalline melting point thereof by not more than 40° C., thereby to obtain the molded articles.
Claim 3
Dependent Claim 43 words
A process according to claim 1, wherein the crystalline polyolefin resin is a member selected from the group consisting of homopolymers of propylene, ethylene and butene-1, copolymers composed mainly of at least one of said olefins and mixtures of the homopolymers and copolymers.
Claim 4
Dependent Claim 17 words
A process according to claim 1, wherein the forming of step (c) is air-pressure or press forming.
Claim 5
Dependent Claim 18 words
A process according to claim 1, in which the sheet is maintained at 70°-120° C. in step (b).

References Cited (Backward Citations)

US3080134A Cited
US3080135A Cited
US3429959A Cited
US3194863A Cited
US3310860A Cited
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US3852387A Cited
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US4085187A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-03-16 1984-09-15 1985-03-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-03-16 1988-09-15 1989-03-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-03-16 1992-09-15 1993-03-17 $7700.00 Window Closed / Lapsed

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