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Positive-acting photoresist composition

Assignee: 3M Co
•
Filing: 1979-07-27
•
Granted: 1981-01-27
•
Expires: 1999-07-27
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Abstract

Abstract A positive-acting light-sensitive composition having excellent utility as a photoresist, comprising: (a) a crosslinked urethane resin formed by a catalyzed crosslinking of a non-heat reactive novalac phenolic resin and a polyisocyanate compound; (b) an epoxy resin having an epoxide equivalent weight of less than about 400 and a curing agent therefor; and (c) a positive-acting photosensitizer. Upon applying to a substrate and drying, the epoxy resin cures, resulting in a film useful as a photoresist or in the formation of lithographic printing plates.

Inventors

  • 👤 John P. Vikesland
  • 👤 Richard M. Presley

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 06:19
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/004; G03F7/022; G03F7/023; G03F7/0233; G03F7/0236; G03F7/016; G03F7/021; G03F7/0212; G03F7/0217; Y; Y10; Y10S; Y10S430/00; Y10S430/1053; Y10S430/1055; Y10S430/106; Y10S430/107

Claims Analysis

Total Claims: 26
Claim 1
Independent Claim 81 words
A positive-acting light sensitive composition comprising: (a) a crosslinked urethane resin formed by a catalyzed crosslinking of a non-heat-reactive novalac phenolic resin with a polyisocyanate compound in an amount equal to 3 to 20 percent by weight of the novalac resin; (b) an epoxy resin having an epoxide equivalent weight of less than about 400 and a curing agent therefor; and (c) a positive-acting photosensitizer which when struck by radiation decomposes into a material which is more acidic than said photosensitizer.
Claim 2
Dependent Claim 81 words
A positive-acting light sensitive composition comprising: (a) a crosslinked urethane resin formed by a catalyzed crosslinking of a non-heat-reactive novalac phenolic resin with a polyisocyanate compound in an amount equal to 3 to 20 percent by weight of the novalac resin; (b) an epoxy resin having an epoxide equivalent weight of less than about 400 and a curing agent therefor; and (c) a positive-acting photosensitizer which when struck by radiation decomposes into a material which is more acidic than said photosensitizer.
Claim 3
Dependent Claim 81 words
The composition of claim 1 wherein said novalac resin comprises from about 40 to about 80 weight percent of said composition, said polyisocyanate concentration is from about 6 to about 12 parts by weight per 100 parts of said novalac resin, said epoxy resin concentration is from about 20 to about 40 parts by weight per 100 parts of said novalac resin, and said photosensitizer concentration is at least about 10 parts by weight per 100 parts of said novalac resin.
Claim 4
Dependent Claim 20 words
The composition of claim 2 wherein said novalac resin comprises from about 50 to 70 weight percent of said composition.
Claim 5
Dependent Claim 14 words
The composition of claim 1 wherein said novalac resin is a novalac phenolic/formaldehyde resin.
Claim 6
Dependent Claim 20 words
The composition of claim 4 wherein said novalac resin has a molecular weight of from about 500 to about 1000.
Claim 7
Dependent Claim 16 words
The composition of claim 1 wherein said epoxy resin is a diglycidyl ether of bisphenol A.
Claim 8
Dependent Claim 23 words
The composition of claim 1 wherein said curing agent is selected from the group consisting of phthalic anhydride, diamino diphenylsulfone, and mixtures thereof.
Claim 9
Dependent Claim 91 words
A positive-acting light sensitive article comprising a substrate having coated on the surface thereof a light-sensitive composition comprising (a) a urethane resin formed by catalyzed crosslinking of a non-heat-reactive novalac phenolic resin with a polyisocyanate compound present in an amount equal to 3 to 20 percent by weight of said novalac resin; (b) a cured epoxy resin, said epoxy resin having an epoxide equivalent weight of less than about 400; and (c) a positive-acting photosensitizer which when struck by radiation decomposes into a material which is more acidic than said photosensitizer.
Claim 10
Dependent Claim 91 words
A positive-acting light sensitive article comprising a substrate having coated on the surface thereof a light-sensitive composition comprising (a) a urethane resin formed by catalyzed crosslinking of a non-heat-reactive novalac phenolic resin with a polyisocyanate compound present in an amount equal to 3 to 20 percent by weight of said novalac resin; (b) a cured epoxy resin, said epoxy resin having an epoxide equivalent weight of less than about 400; and (c) a positive-acting photosensitizer which when struck by radiation decomposes into a material which is more acidic than said photosensitizer.
Claim 11
Dependent Claim 81 words
The article of claim 8 wherein said novalac resin comprises from about 40 to about 80 weight percent of said composition, said polyisocyanate concentration is from about 6 to about 12 parts by weight per 100 parts of said novalac resin, said epoxy resin concentration is from about 20 to about 40 parts by weight per 100 parts of said novalac resin, and said photosensitizer concentration is at least about 10 parts by weight per 100 parts of said novalac resin.
Claim 12
Dependent Claim 19 words
The article of claim 9 wherein said novalac resin comprises from 50 to 70 weight percent of said composition.
Claim 13
Dependent Claim 14 words
The article of claim 8 wherein said novalac resin is a novalac phenolic/formaldehyde resin.
Claim 14
Dependent Claim 20 words
The article of claim 8 wherein said novalac resin has a molecular weight of from about 500 to about 1000.
Claim 15
Dependent Claim 16 words
The article of claim 8 wherein said epoxy resin is a diglycidyl ether of bisphenol A.
Claim 16
Dependent Claim 11 words
The article of claim 8 wherein said substrate is a polyester.
Claim 17
Dependent Claim 10 words
The article of claim 8 wherein said substrate is aluminum.
Claim 18
Dependent Claim 17 words
The article of claim 8 wherein said substrate comprises a flexible backing having a release coating thereon.
Claim 19
Dependent Claim 11 words
The article of claim 8 wherein said substrate is stainless steel.
Claim 20
Dependent Claim 18 words
The article of claim 8 wherein said polyisocyanate comprises a diisocyanate having from 10 to 50 carbon atoms.
Claim 21
Dependent Claim 21 words
The article of claim 8 wherein said positive-acting photosensitizer is selected from the group consisting of diazo oxides and diazo sulfones.
Claim 22
Dependent Claim 21 words
The article of claim 9 wherein said positive-acting photosensitizer is selected from the group consisting of diazo oxides and diazo sulfones.
Claim 23
Dependent Claim 21 words
The article of claim 18 wherein said positive-acting photosensitizer is selected from the group consisting of diazo oxides and diazo sulfones.
Claim 24
Dependent Claim 21 words
The composition of claim 1 wherein said positive-acting photosensitizer is selected from the group consisting of diazo oxides and diazo sulfones.
Claim 25
Dependent Claim 21 words
The composition of claim 2 wherein said positive-acting photosensitizer is selected from the group consisting of diazo oxides and diazo sulfones.
Claim 26
Dependent Claim 21 words
The composition of claim 5 wherein said positive-acting photosensitizer is selected from the group consisting of diazo oxides and diazo sulfones.

References Cited (Backward Citations)

US3295974A Cited
US3634082A Cited
US3660097A Cited
US3890152A Cited
US3900325A Cited
US3956043A Cited
US4148654A Cited
US4148655A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-01-27 1984-07-28 1985-01-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-01-27 1988-07-28 1989-01-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-01-27 1992-07-28 1993-01-27 $7700.00 Window Closed / Lapsed

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