Claims Analysis
Total Claims: 19
Claim 1
Independent Claim
158 words
A method for manufacturing a thin and flexible ribbon of dielectric material comprising the steps of heating a raw material consisting essentially of a dielectric material which can form a crystalline structure in a solid state and up to 50 atomic percent of a glass former at a temperature from the melting point of the raw material to about 300° C. above the melting point to form a one phase melt of the raw material; ejecting the melt through a nozzle under a pressure in the form of a jet flow against a moving surface of a cooling substrate moving at a speed of more than about 5 m/sec; and cooling the jet flow of the melt on the cooling surface at a cooling rate of about 1,000° to 1,000,000° C./sec so as to form a thin and flexible ribbon of the dielectric material containing an amorphous texture in an amount of more than 50% by area ratio.
Claim 2
Independent Claim
158 words
A method for manufacturing a thin and flexible ribbon of dielectric material comprising the steps of heating a raw material consisting essentially of a dielectric material which can form a crystalline structure in a solid state and up to 50 atomic percent of a glass former at a temperature from the melting point of the raw material to about 300° C. above the melting point to form a one phase melt of the raw material; ejecting the melt through a nozzle under a pressure in the form of a jet flow against a moving surface of a cooling substrate moving at a speed of more than about 5 m/sec; and cooling the jet flow of the melt on the cooling surface at a cooling rate of about 1,000° to 1,000,000° C./sec so as to form a thin and flexible ribbon of the dielectric material containing an amorphous texture in an amount of more than 50% by area ratio.
Claim 3
Dependent Claim
27 words
A method as defined in claim 1, wherein the raw material is heated at a temperature from the melting point to 150° C. above the melting point.
Claim 4
Dependent Claim
93 words
A method as defined in claim 1, wherein the dielectric material is selected from the group consisting of BaTiO 3 , PbTiO 3 , Pb(Ti,Zr)O 3 , LiTaO 3 , NaNbO 3 , NaTaO 3 , AgNbO 3 , Pb(Zn 1/3 Nb 2/3 )O 3 , Pb(Fe 1/2 Nb 1/2 )O 3 , Ba 2 Nb 2 O 7 , Ca 2 Nb 2 O 7 , Ba 2 Ta 2 O 7 , BaBi 2 Ta 2 O 9 , K x WO 3 (0.43≦x≦0.51), PbNb 2 O 6 and composites thereof.
Claim 5
Dependent Claim
137 words
A method as defined in claim 1, wherein the glass former is selected from the group consisting of B 2 O 3 , PbO, Bi 2 O 3 , Li 2 O, K 2 O, MnO, Lu 2 O 3 , Cs 2 O, SnO, SnO 2 , GeO 2 , Sb 2 O 3 , P 2 O 5 , V 2 O 5 , In 2 O 3 , BeO, MgO, CaO, ZnO, CdO, SrO, BaO, ThO 2 , ZrO 2 , WO 3 , SiO 2 , Al 2 O 3 , As 2 O 3 , PbF 2 , LiF, NaF, BeF 2 , MgF 2 , ZnF 2 , CdF 2 , SrF 2 , BaF 2 , AlF 3 , BiF 3 , CeF 3 , SnF 4 and composites thereof.
Claim 6
Dependent Claim
26 words
A method as defined in claim 1, wherein the ejection of the melt against the cooling surface is effected in a reduced pressure or a vacuum.
Claim 7
Dependent Claim
25 words
A method as defined in claim 1, wherein the ejection of the melt against the cooling surface is conducted in a reduced inert gas atmosphere.
Claim 8
Dependent Claim
31 words
A method as defined in claim 1, wherein the ejection of the melt is carried out through the nozzle made of material selected from the group consisting of platinum and platinum-rhodium.
Claim 9
Dependent Claim
15 words
A method as defined in claim 7, wherein the nozzle is lined with boron nitride.
Claim 10
Dependent Claim
22 words
A method as defined in claim 1, wherein the ejection pressure is within the range of from about 0.01 to 1.5 atm.
Claim 11
Dependent Claim
22 words
A method as defined in claim 9, wherein the ejection pressure is within the range of from about 0.01 to 1.0 atm.
Claim 12
Dependent Claim
33 words
A method as defined in claim 1, wherein the moving surface of the cooling substrate is made of material selected from the group consisting of copper, copper-beryllium, brass, stainless steel and carbon steel.
Claim 13
Dependent Claim
21 words
A method as defined in claim 1, wherein the cooling substrate comprises a rotating disc which has a smooth peripheral edge.
Claim 14
Dependent Claim
21 words
A method as defined in claim 1, wherein the cooling substrate comprises a rotating drum which has a smooth inner surface.
Claim 15
Dependent Claim
19 words
A method as defined in claim 1, wherein the cooling substrate comprises an endless belt having a smooth surface.
Claim 16
Dependent Claim
17 words
A method as defined in claim 1, wherein the nozzle has a circular, elliptical or rectangular hole.
Claim 17
Dependent Claim
56 words
A method as defined in claim 1 further comprising the step of heating the thin and flexible ribbon as grown at a temperature within the range from 300° C. to 1,100° C. for such a time period that grains of crystalline texture of the dielectric material having sizes of 0.01-5.0 μm are grown in the ribbon.
Claim 18
Dependent Claim
24 words
A method as defined in claim 16, wherein the heating of the thin and flexible ribbon is effected in a vacuum or reduced atmosphere.
Claim 19
Dependent Claim
24 words
A method as defined in claim 16, wherein the heating of the thin and flexible ribbon is carried out in an inert gas atmosphere.