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US4243720A Expired / Lapsed US ⏱️ 0.0 years remaining

Silicone coated abrasion resistant polycarbonate article

Assignee: General Electric Co
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Filing: 1978-11-01
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Granted: 1981-01-06
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Expires: 1998-11-01
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Abstract

Abstract A non-opaque coated polycarbonate shaped article, and a process for producing the same, having improved abrasion and chemical solvent resistance comprising a polycarbonate substrate having thereon (i) a primer layer comprised of a thermoplastic acrylic polymer containing functional groups; and (ii) a top coat containing a thermoset organopolysiloxane on said primer layer. The process for producing said coated polycarbonate article comprises the steps of: (i) priming the surface of a polycarbonate substrate by forming a primer layer comprised of a thermoplastic acrylic polymer containing functional groups; (ii) applying a top coat composition containing a further curable organopolysiloxane onto the primed substrate; and (iii) curing the further curable organopolysiloxane to form a hard, abrasion and chemical solvent resistant top coat which is tenaciously and durably adhered to the polycarbonate substrate.

Inventors

  • 👤 Siegfried H. Schroeter
  • 👤 Daniel R. Olson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 23:50
CPC Classifications
C; C08; C08J; C08J7/00; C08J7/04; C08J7/042; C08J7/043; C08J7/046; C08J2369/00; C08J2433/00; C08J2433/04; C08J2433/06; C08J2483/00; C08J2483/04; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31507; Y10T428/31652; Y10T428/31663; Y10T428/31667; Y10T428/31855

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 60 words
A shaped non-opaque coated polycarbonate article having improved abrasion and chemical solvent resistance comprising a polycarbonate substrate having deposited on the surface thereof (i) an adhesion promoting primer layer consisting essentially of a thermoplastic substantially non-crosslinked acrylic polymer containing functional groups; and (ii) a tenaciously and uniformly adhered top coat consisting of a thermoset organopolysiloxane disposed on said primer layer.
Claim 2
Dependent Claim 60 words
A shaped non-opaque coated polycarbonate article having improved abrasion and chemical solvent resistance comprising a polycarbonate substrate having deposited on the surface thereof (i) an adhesion promoting primer layer consisting essentially of a thermoplastic substantially non-crosslinked acrylic polymer containing functional groups; and (ii) a tenaciously and uniformly adhered top coat consisting of a thermoset organopolysiloxane disposed on said primer layer.
Claim 3
Dependent Claim 56 words
The article of claim 1 wherein said thermoplastic acrylic polymer containing functional groups contains functional groups selected from the class consisting of hydroxyl, carboxyl, amine, epoxide, amide, SH, SO 3 H, COOR, Si(OR 1 ) 3 , or mixtures thereof, wherein R and R 1 are alkyl radicals containing from 1 to about 20 carbon atoms.
Claim 4
Dependent Claim 150 words
The article of claim 2 wherein said acrylic polymer containing functional groups contains the polymerization product of (i) at least one monomer represented by the general formula CH 2 ═CY--COOR 2 and at least one monomer represented by the general formula CH 2 ═CY 1 --COOR 3 X; or (ii) at least one monomer represented by the general formula CH 2 ═CY 1 --COOR 2 X; wherein Y and Y 1 are independently selected from hydrogen or a methyl radical; R 2 represents an alkyl radical containing from 1 to about 20 carbon atoms; R 3 represents a divalent saturated aliphatic hydrocarbon radical containing from 1 to about 20 carbon atoms; and X represents a hydroxyl, carboxyl, amine, epoxide, amide, SH, SO 3 H, COOR, or Si(OR 1 ) 3 radical wherein R and R 1 are independently selected from alkyl radicals containing from 1 to about 20 carbon atoms.
Claim 5
Dependent Claim 28 words
The article of claim 3 wherein said acrylic polymer contains the polymerization product of at least one monomer represented by the general formula CH 2 ═CY--COOR 3 X.
Claim 6
Dependent Claim 43 words
The article of claim 3 wherein said acrylic polymer contains the polymerization product of at least one monomer represented by the general formula CH 2 ═CY--COOR 3 X and at least one monomer represented by the general formula CH 2 ═CH--COOR 2 .
Claim 7
Dependent Claim 15 words
The article of claim 2 wherein said primer layer contains an ultraviolet light absorbent compound.
Claim 8
Dependent Claim 49 words
The article of claim 1 wherein said organopolysiloxane is the hydrolysis and condensation product of at least one compound represented by the general formula R n 4 SiZ.sub.(4-n) wherein R 4 represents a monovalent hydrocarbon radical, Z represents a hydrolyzable group, and n may vary between 0 and 2.
Claim 9
Dependent Claim 39 words
The article of claim 7 wherein R 4 is selected from the group consisting of alkyl radicals having from 1 to about 8 carbon atoms, alkenyl radicals having from 2 to about 8 carbon atoms, and a phenyl radical.
Claim 10
Dependent Claim 26 words
The article of claim 8 wherein Z represents an --OR 5 group wherein R 5 is a monovalent hydrocarbon, and wherein n is 0 or 1.
Claim 11
Dependent Claim 25 words
The article of claim 9 wherein R 5 is selected from the group consisting of alkyl radicals containing from 1 to about 8 carbon atoms.
Claim 12
Dependent Claim 22 words
The article of claim 10 wherein R 4 is a methyl radical, R 5 is an ethyl radical, and n is 1.
Claim 13
Dependent Claim 20 words
The article of claim 7 wherein z represents an --OCOR 6 group wherein R 6 is a monovalent hydrocarbon radical.
Claim 14
Dependent Claim 13 words
The article of claim 7 wherein R 4 n SiZ.sub.(4-n) represents an alkyltrialkoxysilane.
Claim 15
Dependent Claim 15 words
The article of claim 13 wherein said primer layer includes an ultraviolet light absorbent compound.
Claim 16
Dependent Claim 15 words
The article of claim 1 wherein said primer layer includes an ultraviolet light absorbent compound.
Claim 17
Dependent Claim 67 words
A shaped non-opaque coated polycarbonate article having improved abrasion and chemical solvent resistance comprising a polycarbonate substrate coated on at least one side thereof with (i) an adhesion promoting primer layer consisting essentially of (a) a thermoplastic acrylic polymer containing functional groups, and (b) at least one ultraviolet light absorber; and (ii) a tenaciously adhered top coat consisting of a thermoset organopolysiloxane disposed on said primer layer.
Claim 18
Dependent Claim 67 words
A shaped non-opaque coated polycarbonate article having improved abrasion and chemical solvent resistance comprising a polycarbonate substrate coated on at least one side thereof with (i) an adhesion promoting primer layer consisting essentially of (a) a thermoplastic acrylic polymer containing functional groups, and (b) at least one ultraviolet light absorber; and (ii) a tenaciously adhered top coat consisting of a thermoset organopolysiloxane disposed on said primer layer.
Claim 19
Dependent Claim 49 words
The article of claim 16 wherein said functional groups are selected from the class consisting of hydroxyl, amine, epoxide, amide, SH, SO 3 H, COOR, Si(OR 1 ) 3 , or mixtures thereof, wherein R and R 1 are alkyl radicals containing from 1 to about 20 carbon atoms.
Claim 20
Dependent Claim 47 words
A shaped non-opaque coated polycarbonate article having improved abrasion and chemical solvent resistance comprising a polycarbonate substrate coated with (i) an adhesion promoting primer consisting of a thermoplastic acrylic polymer having functional groups; and (ii) a top coat consisting of a thermoset organopolysiloxane disposed on said primer.
Claim 21
Dependent Claim 47 words
A shaped non-opaque coated polycarbonate article having improved abrasion and chemical solvent resistance comprising a polycarbonate substrate coated with (i) an adhesion promoting primer consisting of a thermoplastic acrylic polymer having functional groups; and (ii) a top coat consisting of a thermoset organopolysiloxane disposed on said primer.
Claim 22
Dependent Claim 46 words
The article of claim 18 wherein said functional groups are selected from hydroxyl, carboxyl, amine, epoxide, amide, SH, SO 3 H, COOR, Si(OR 1 ) 3 , or mixtures thereof, wherein R and R 1 represent alkyl radicals containing from 1 to about 20 carbon atoms.
Claim 23
Dependent Claim 69 words
A shaped non-opaque coated polycarbonate article having improved abrasion and chemical solvent resistance comprising a polycarbonate substrate coated on at least one surface thereof with (i) an adhesion promoting primer consisting of (a) a thermoplastic acrylic polymer having functional groups, and (b) an effective ultraviolet light stabilizing amount of at least one ultraviolet light stabilizer; and (ii) a top coat consisting of a thermoset organopolysiloxane disposed on said primer.
Claim 24
Dependent Claim 69 words
A shaped non-opaque coated polycarbonate article having improved abrasion and chemical solvent resistance comprising a polycarbonate substrate coated on at least one surface thereof with (i) an adhesion promoting primer consisting of (a) a thermoplastic acrylic polymer having functional groups, and (b) an effective ultraviolet light stabilizing amount of at least one ultraviolet light stabilizer; and (ii) a top coat consisting of a thermoset organopolysiloxane disposed on said primer.
Claim 25
Dependent Claim 46 words
The article of claim 20 wherein said functional groups are selected from hydroxyl, carboxyl, amine, epoxide, amide, SH, SO 3 H, COOR, Si(OR 1 ) 3 , or mixtures thereof, wherein R and R 1 represent alkyl radicals containing from 1 to about 20 carbon atoms.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-01-06 1984-07-07 1985-01-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-01-06 1988-07-07 1989-01-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-01-06 1992-07-07 1993-01-06 $7700.00 Window Closed / Lapsed

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