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US4243639A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for recovering vanadium from petroleum coke

Assignee: ConocoPhillips Co
•
Filing: 1979-05-10
•
Granted: 1981-01-06
•
Expires: 1999-05-10
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Abstract

Abstract Petroleum coke containing inorganic compounds including vanadium is gasified with steam in the presence of an alkali metal salt gasification catalyst to produce a combustible gas and an inorganic ash composed primarily of said inorganic compounds and a water soluble alkali metal vanadate and the inorganic ash is placed in a sufficient amount of water to dissolve the vanadate compound and then is recovered by conventional means.

Inventors

  • 👤 Frank C. Haas
  • 👤 William K. Hesse

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 12:46
CPC Classifications
C; C10; C10J; C10J3/00; C22; C22B; C22B34/00; C22B34/20; C22B34/22; C10J2300/00; C10J2300/09; C10J2300/0913; C10J2300/0943; C10J2300/0953; C10J2300/0959; C10J2300/0973; C10J2300/0976; C10J2300/0983; C10J2300/0986

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 99 words
A method for recovering at least about 70 weight % of the vanadium contained in petroleum coke which comprises: heating a mixture of petroleum coke containing inorganic compounds including vanadium and an alkali metal salt gasification catalyst in the presence of steam at a sufficient temperature to gasify the carbon in the coke with said steam and produce a combustible gas and inorganic ash composed predominantly of said inorganic compounds and a water soluble alkali metal vanadate, adding said inorganic ash to water to dissolve said water soluble alkali metal vanadate and recovering said dissolved vanadate from said water.
Claim 2
Independent Claim 99 words
A method for recovering at least about 70 weight % of the vanadium contained in petroleum coke which comprises: heating a mixture of petroleum coke containing inorganic compounds including vanadium and an alkali metal salt gasification catalyst in the presence of steam at a sufficient temperature to gasify the carbon in the coke with said steam and produce a combustible gas and inorganic ash composed predominantly of said inorganic compounds and a water soluble alkali metal vanadate, adding said inorganic ash to water to dissolve said water soluble alkali metal vanadate and recovering said dissolved vanadate from said water.
Claim 3
Dependent Claim 23 words
A method according to claim 1 wherein said petroleum coke contains about 0.5 weight % to about 2 weight % of inorganic compounds.
Claim 4
Dependent Claim 14 words
A method according to claim 1 wherein said inorganic ash also contains unreacted carbon.
Claim 5
Dependent Claim 39 words
A method according to claim 1 wherein said mixture of said coke and said catalyst is fluidized, in a fluidized gasification zone, in the presence of steam thereby forming a combustible gas containing entrained solids of said inorganic ash.
Claim 6
Dependent Claim 18 words
A method according to claim 1 wherein the gasification temperature is between about 1000° F. and 2000° F.
Claim 7
Dependent Claim 34 words
A method according to claim 1 wherein said catalyst is a member selected from the group consisting of the carbonate, the sulfide, the sulfate, the hydroxide and the oxide salt of an alkali metal.
Claim 8
Dependent Claim 20 words
A method according to claim 6 wherein the alkali metal is selected from the group consisting of potassium and sodium.
Claim 9
Dependent Claim 23 words
A method according to claim 1 wherein the catalyst is a member selected from the group consisting of potassium carbonate and sodium carbonate.
Claim 10
Dependent Claim 30 words
A method according to claim 1 wherein the amount of catalyst in said mixture of said coke and said catalyst is between about 1 weight % and 50 weight %.
Claim 11
Dependent Claim 81 words
A method according to claim 1 wherein said inorganic ash contains water soluble compounds other than vanadate which amount to more than about 25 weight percent based on the total weight of water soluble inorganic compounds and wherein the vanadate is recovered from said water by dissolving a vanadium extracting agent in an organic solvent therefor and separating said organic solvent containing dissolved extracted vanadate therein and recovering the vanadate from the organic solvent by precipitating said vanadate from said solvent.
Claim 12
Dependent Claim 17 words
A method according to claim 10 wherein the vanadium extracting agent is a tertiary or quaternary amine.

References Cited (Backward Citations)

US2372109A Cited
US3615300A Cited
US3615299A Cited
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US4087510A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-01-06 1984-07-07 1985-01-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-01-06 1988-07-07 1989-01-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-01-06 1992-07-07 1993-01-06 $7700.00 Window Closed / Lapsed

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