Crosslinked double base propellant binders

Claim 2

A crosslinked binder suitable as the binder portion of a crosslinked double base propellant composition in which the crosslinked binder is a urethane rubber comprising the reaction product of: (a) nitrocellulose having a nitrogen content of from about 11.0% to 13.4%, an intrinsic viscosity of at least about 0.55 dl./gram to about 2.0 dl./gram.; (b) a polymeric diol selected from the group consisting of polyester diols, polyether diols and polyester and polyether diols which have been chain extended by reaction with a diisocyanate, said polymeric diol having a hydroxyl functionality of from about 1.9 to about 2.1 and a molecular weight of from about 1,000 to 10,000; and (c) a polyfunctional isocyanate having an NCO functionality of at least three; in which the weight ratio of nitrocellulose to polymeric diol is from about 0.15 to about 0.001 and the ratio of isocyanate functional groups to the combined hydroxyl functionality of the nitrocellulose and polymeric diol is from about 1/1 to about 1.5/1.

Claim 3

The crosslinked binder of claim 1 in which the nitrocellulose has a nitrogen content of 12% and an intrinsic viscosity of at least about 0.55 dl./gram.

Claim 4

The crosslinked binder of claim 1 in which the polymeric diol is polyethylene glycol having a hydroxyl functionality of 1.9 to 2.1 and a molecular weight of about 2000.

Claim 5

The crosslinked binder of claim 1 in which the polymeric diol is a polydiethylene glycol adipate having a hydroxyl functionality of 1.9 to 2.1 and a molecular weight of about 3000.

Claim 6

The crosslinked binder of claim 1 in which the polymeric diol is a polydiethylene glycol adipate urethane having a hydroxyl functionality of 1.9 to 2.1 and a molecular weight of 8000 and prepared by reaction of polydiethylene glycol adipate and hexamethylene diisocyanate.

Claim 7

The crosslinked binder of claims 3, 4 or 5 in which the polyfunctional isocyanate is the cyclic trimer of hexamethylene diisocyanate having an NCO functionality range of from about 4.0 to about 4.5 and an equivalent weight of about 195.

Claim 8

In a crosslinked double base propellant composition comprising an energetic liquid nitrate ester plasticizer, nitrocellulose, organic and inorganic oxidizing agents, fuels, and a crosslinked binder, the improvement comprising as the crosslinked binder a urethane rubber comprising the reaction product of: (a) nitrocellulose having a nitrogen content of from about 11.0% to 13.4%, and an intrinsic viscosity of at least about 0.55 dl./gram to about 2.0 dl./gram.; (b) a polymeric diol selected from the group consisting of polyester diols, polyether diols and polyester and polyether diols which have been reacted with a diisocyanate, said polymeric diol having a hydroxyl functionality of from about 1.9 to about 2.1 and a molecular weight of from about 1,000 to 10,000; and (c) a polyisocyanate having an NCO functionality of at least three; in which the weight ratio of nitrocellulose to polymeric diol is from about 0.15 to about 0.001 and the ratio of isocyanate functional groups to the combined hydroxyl functionality of the nitrocellulose and polymeric diol is from about 1/1 to about 1.5/1 and in which the weight ratio of said plasticizer to binder is from about 2/1 to less than about 4.5/1.

Claim 9

In a crosslinked double base propellant composition comprising an energetic liquid nitrate ester plasticizer, nitrocellulose, organic and inorganic oxidizing agents, fuels, and a crosslinked binder, the improvement comprising as the crosslinked binder a urethane rubber comprising the reaction product of: (a) nitrocellulose having a nitrogen content of from about 11.0% to 13.4%, and an intrinsic viscosity of at least about 0.55 dl./gram to about 2.0 dl./gram.; (b) a polymeric diol selected from the group consisting of polyester diols, polyether diols and polyester and polyether diols which have been reacted with a diisocyanate, said polymeric diol having a hydroxyl functionality of from about 1.9 to about 2.1 and a molecular weight of from about 1,000 to 10,000; and (c) a polyisocyanate having an NCO functionality of at least three; in which the weight ratio of nitrocellulose to polymeric diol is from about 0.15 to about 0.001 and the ratio of isocyanate functional groups to the combined hydroxyl functionality of the nitrocellulose and polymeric diol is from about 1/1 to about 1.5/1 and in which the weight ratio of said plasticizer to binder is from about 2/1 to less than about 4.5/1.

Claim 10

A crosslinked double base propellant composition comprising by weight: (a) from about 15% to 25% by weight energetic liquid nitroester plasticizer; (b) from about 45% to 55% by weight or organic and inorganic oxidizing agents; (c) from about 18% to 22% by weight of particulate solid fuels; and; (d) from about 4% to 10% by weight of a urethane rubber binder, said binder comprising the reactionproduct of: (1) nitrocellulose having a nitrogen content of from about 11.0% to 13.4%, an intrinsic viscosity of at least about 0.55 dl./gram to about 2.0 dl./gram; (2) a polymeric diol selected from the group consisting of polyester diols, polyether diols and polyester and polyether diols which have been chain extended by reaction with a diisocyanate, said polymeric diol having a hydroxyl functionality of from about 1.9 to about 2.1 and a molecular weight of from about 1,000 to 10,000; and (3) a polyisocyanate having an NCO functionality of at least three; in which the weight ratio of nitrocellulose to polymeric diol is from about 0.15 to about 0.001 and the ratio of isocyanate functional groups to the combined hydroxyl functionality of the nitrocellulose and polymeric diol is from about 1/1 to about 1.5/1 and in which the weight ratio of said plasticizer to binder is from about 2/1 to less than about 4.5/1.

Claim 11

A crosslinked double base propellant composition comprising by weight: (a) from about 15% to 25% by weight energetic liquid nitroester plasticizer; (b) from about 45% to 55% by weight or organic and inorganic oxidizing agents; (c) from about 18% to 22% by weight of particulate solid fuels; and; (d) from about 4% to 10% by weight of a urethane rubber binder, said binder comprising the reactionproduct of: (1) nitrocellulose having a nitrogen content of from about 11.0% to 13.4%, an intrinsic viscosity of at least about 0.55 dl./gram to about 2.0 dl./gram; (2) a polymeric diol selected from the group consisting of polyester diols, polyether diols and polyester and polyether diols which have been chain extended by reaction with a diisocyanate, said polymeric diol having a hydroxyl functionality of from about 1.9 to about 2.1 and a molecular weight of from about 1,000 to 10,000; and (3) a polyisocyanate having an NCO functionality of at least three; in which the weight ratio of nitrocellulose to polymeric diol is from about 0.15 to about 0.001 and the ratio of isocyanate functional groups to the combined hydroxyl functionality of the nitrocellulose and polymeric diol is from about 1/1 to about 1.5/1 and in which the weight ratio of said plasticizer to binder is from about 2/1 to less than about 4.5/1.

Claim 12

The crosslinked double base propellant of claim 8 in which the energetic liquid nitrate ester plasticizer is nitroglycerin.