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Method of producing silicon carbide powder

Assignee: Toshiba Corp
•
Filing: 1979-03-07
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Granted: 1980-10-07
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Expires: 1999-03-07
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Abstract

Abstract A method of producing a silicon carbide powder consisting of fine particles of uniform shape and size, comprising baking at 1,350° to 1,850° C. under a non-oxidizing atmosphere a powdery mixture consisting of 1 part by weight of silica powder or a compound forming silica powder at high temperatures, carbon powder or a compound forming carbon powder at high temperatures, and silicon carbide or a substance forming silicon carbide at high temperatures, the amounts of the silica powder-forming compounds, the carbon powder-forming compounds and the silicon carbide powder-forming substance being determined such that the amounts of the formed powders are equal to those specified above.

Inventors

  • 👤 Katsutoshi Komeya
  • 👤 Hiroshi Inoue
  • 👤 Haruo Kudo
  • 👤 Hiroshi Endo

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 22:16
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/515; C04B35/56; C04B35/565; C01; C01B; C01B32/00; C01B32/90; C01B32/914; C01B32/956; C01B32/963; C01B32/97; C01P; C01P2004/00; C01P2004/01; C01P2004/03; C01P2004/51; C01P2004/52; C01P2004/60; C01P2004/61; C01P2006/00; C01P2006/80

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 133 words
A method of producing a silicon carbide powder, comprising, forming a powerdery mixture consisting of 1 part by weight of silica powder or a compound forming silica powder at the baking temperature employed, 0.5 to 4 parts by weight of carbon powder or a compound forming carbon powder at said baking temperature, and 0.05 to 1 part by weight of silicon carbide powder, the amounts of the silica powder-forming compound, and the carbon powder-forming compound being such that the amounts of the formed silica and carbon powders are equal to those specified above and baking said mixture at 1350° C. to 1850° C. under a non-oxidizing atmosphere selected from the group consisting of carbon monoxide, argon and hydrogen to produce a silicon carbide powder consisting of fine particles of uniform size and shape.
Claim 2
Independent Claim 133 words
A method of producing a silicon carbide powder, comprising, forming a powerdery mixture consisting of 1 part by weight of silica powder or a compound forming silica powder at the baking temperature employed, 0.5 to 4 parts by weight of carbon powder or a compound forming carbon powder at said baking temperature, and 0.05 to 1 part by weight of silicon carbide powder, the amounts of the silica powder-forming compound, and the carbon powder-forming compound being such that the amounts of the formed silica and carbon powders are equal to those specified above and baking said mixture at 1350° C. to 1850° C. under a non-oxidizing atmosphere selected from the group consisting of carbon monoxide, argon and hydrogen to produce a silicon carbide powder consisting of fine particles of uniform size and shape.
Claim 3
Dependent Claim 18 words
The method according to claim 1, wherein the baking is carried out at 1,400° C. to 1,700° C.
Claim 4
Independent Claim 131 words
A method of producing a silicon carbide powder, comprising forming a powdery mixture consisting of 1 part by weight of silica powder or a compound forming silica powder at the baking temperature employed, 0.5 to 4 parts by weight of carbon powder or a compound forming carbon powder at said baking temperature, and 0.05 to 1 part by weight of silicon carbide powder, the amounts of the silica powder-forming compound, and the carbon powder-forming compound being such that the amounts of the formed silica and carbon powders are equal to those specified above and baking said mixture at a temperature exceeding 1,550° C. under a non-oxidizing atmosphere selected from the group consisting of nitrogen and ammonia to produce a silicon carbide powder consisting of fine particles of uniform size and shape.
Claim 5
Independent Claim 131 words
A method of producing a silicon carbide powder, comprising forming a powdery mixture consisting of 1 part by weight of silica powder or a compound forming silica powder at the baking temperature employed, 0.5 to 4 parts by weight of carbon powder or a compound forming carbon powder at said baking temperature, and 0.05 to 1 part by weight of silicon carbide powder, the amounts of the silica powder-forming compound, and the carbon powder-forming compound being such that the amounts of the formed silica and carbon powders are equal to those specified above and baking said mixture at a temperature exceeding 1,550° C. under a non-oxidizing atmosphere selected from the group consisting of nitrogen and ammonia to produce a silicon carbide powder consisting of fine particles of uniform size and shape.
Claim 6
Dependent Claim 44 words
The method according to claim 1 or 3, wherein the amounts of carbon powder and silicon carbide powder range between 0.6 and 2 parts by weight and between 0.1 and 1 part by weight, respectively, relative to 1 part by weight of silica powder.
Claim 7
Dependent Claim 32 words
The method according to claim 1 or 3, wherein the average particle size of the silica powder, carbon powder and silicon carbide powder contained in the powdery mixture is at most 0.5μ.

References Cited (Backward Citations)

US3271109A Cited
US3758672A Cited
US3855395A Cited
DE2452799A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-10-07 1984-04-07 1984-10-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-10-07 1988-04-07 1988-10-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-10-07 1992-04-07 1992-10-07 $7700.00 Window Closed / Lapsed

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