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Preparation of dawsonite

Assignee: JM Huber Corp
•
Filing: 1979-04-23
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Granted: 1980-09-09
•
Expires: 1999-04-23
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Abstract

Abstract Dawsonite is formed by reacting alumina trihydrate with sodium bicarbonate in a sodium carbonate solution under pressure at a temperature between 100° and 200° C. for 30 minutes to 4 hours. The alumina trihydrate concentration is no greater than 86 grams per liter. The sodium carbonate concentration is between 150 and 300 grams per liter. Sufficient sodium bicarbonate is added to react with all the alumina trihydrate according to the equation: 2Al(OH).sub.3 +2NaHCO.sub.3 =Na.sub.2 O:Al.sub.2 O.sub.3 :2CO.sub. 2 :2H 2 O+2H 2 O The resulting dawsonite is of high purity.

Inventors

  • 👤 Peter VAN DER Heem

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 16:41
CPC Classifications
C; C01; C01F; C01F7/00; C01F7/78; C01F7/782

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 103 words
A process for the production of dawsonite comprising: reacting alumina trihydrate with sodium bicarbonate in a sodium carbonate solution, wherein the alumina trihydrate concentration is no greater than 86 grams/liter of said sodium carbonate solution, wherein the sodium bicarbonate is added in sufficient amount to react with all of the alumina trihydrate according to the equation: 2Al(OH).sub.3 +2NaHCO.sub.3 =Na.sub.2 O:Al.sub.2 O.sub.3 :2CO.sub.2 :2H.sub.2 O+2H.sub.2 O but is less than 150 grams/liter, wherein the sodium carbonate concentration is from 150 to 300 grams/liter, and the reaction is at between 100° and 200° C. for from 30 minutes to 4 hours at above atmospheric pressure.
Claim 2
Dependent Claim 103 words
A process for the production of dawsonite comprising: reacting alumina trihydrate with sodium bicarbonate in a sodium carbonate solution, wherein the alumina trihydrate concentration is no greater than 86 grams/liter of said sodium carbonate solution, wherein the sodium bicarbonate is added in sufficient amount to react with all of the alumina trihydrate according to the equation: 2Al(OH).sub.3 +2NaHCO.sub.3 =Na.sub.2 O:Al.sub.2 O.sub.3 :2CO.sub.2 :2H.sub.2 O+2H.sub.2 O but is less than 150 grams/liter, wherein the sodium carbonate concentration is from 150 to 300 grams/liter, and the reaction is at between 100° and 200° C. for from 30 minutes to 4 hours at above atmospheric pressure.
Claim 3
Dependent Claim 12 words
A process according to claim 1 wherein the alumina trihydrate is gibbsite.
Claim 4
Dependent Claim 17 words
A process according to claim 1 wherein the alumina trihydrate concentration is between 65 and 75 grams/liter.
Claim 5
Dependent Claim 17 words
A process according to claim 1 wherein the sodium bicarbonate concentration is between 52 and 82 grams/liter.
Claim 6
Dependent Claim 17 words
A process according to claim 1 wherein any unused sodium bicarbonate is recycled back into the reaction.
Claim 7
Dependent Claim 17 words
A process according to claim 1 wherein the sodium carbonate concentration is between 150 and 200 grams/liter.
Claim 8
Dependent Claim 16 words
A process according to claim 1 wherein the reaction temperature is between 170° and 180° C.
Claim 9
Dependent Claim 16 words
A process according to claim 1 wherein the reaction time is between 105 and 135 minutes.
Claim 10
Dependent Claim 15 words
A process according to claim 1 wherein the pressure is below 18 kg/cm 2 .
Claim 11
Dependent Claim 17 words
A process according to claim 9 wherein the pressure is between 8.7 and 9.5 kg/cm 2 .

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-09-09 1984-03-10 1984-09-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-09-09 1988-03-10 1988-09-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-09-09 1992-03-10 1992-09-09 $7700.00 Window Closed / Lapsed

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