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US4212097A Expired / Lapsed US ⏱️ 0.0 years remaining

Method and apparatus for manufacturing optical cable elements

Assignee: Pirelli and C SpA
•
Filing: 1978-04-20
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Granted: 1980-07-15
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Expires: 1998-04-20
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Abstract

Abstract A method of manufacturing elements for an optical cable, such elements including a tube of an elastic material, e.g. a synthetic resin or an elastomer, which loosely encloses one or more optical fibers. Preferably, the fiber or fibers are longer than the enclosing tube and the tube is filled with a material which prevents the migration of water, etc. The tube in mechanically stabilized form and the optical fiber or fibers are advanced toward a traction zone where the tube is pulled. Prior to the traction zone, the tube is slit or cut longitudinally through one thickness of the wall, the cut edges are spread apart and the optical fiber or fibers are inserted into the tube through the gap between the cut edges. Optionally, filling material is also inserted into the tube through such gap or a downstream gap subsequently formed. The tube-optical fiber assembly follows a straight line downstream of traction zone to a collecting point. The tube may be tensioned downstream of the traction zone either by a pulling wheel or the collecting means. Also, apparatus for performing the method including slitting or cutting means, rectilineal traction means, collecting means and optionally, separate pulling means following the traction means.

Inventors

  • 👤 Antonio Portinari
  • 👤 Sergio Longoni

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 14:49
CPC Classifications
H; H01; H01B; H01B13/00; H01B13/06; H01B13/062; B; B29; B29C; B29C63/00; B29C63/18; G; G02; G02B; G02B6/00; G02B6/44; G02B6/4479; B29C2793/00; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49123; Y10T29/49826; Y10T29/49863; Y10T29/4987; Y10T29/51; Y10T29/5102; Y10T29/5103; Y10T29/5186; Y10T29/5191; Y10T29/53; Y10T29/5313; Y10T29/532; Y10T29/53313; Y10T29/53348; Y10T29/53357; Y10T29/53652; Y10T29/53657

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 232 words
A method for producing a unitary element particularly adapted for use in telecommunication cables, said element comprising a tube of an elastic material having a longitudinally extending slit therein which extends from the outer periphery of the tube to the interior thereof, said tube loosely enclosing one or more optical fibers, said method comprising: uniformly advancing a tube of said material which has been previously extruded and stabilized toward a traction zone, said tube having an inner diameter larger than the diameter of a circle circumscribing said one or more fibers; applying a traction force to said tube in said zone to place the portion of the tube upstream of said zone under tension; upstream of said zone, cutting said tube longitudinally, as the tube is advanced, through one thickness of the tube wall to provide a pair of cut edges extending longitudinally of the tube; separating said edges upstream of said zone to provide a gap therebetween; uniformly advancing said fiber or fibers while inserting them within said tube through said gap; permitting said edges to come together, after the fiber or fibers have been inserted, by reason of the elasticity of the tube material; and collecting the tube with the fiber or fibers loosely enclosed therein, at a point downstream of said traction zone while causing said tube to follow a linear path from said traction zone to said point.
Claim 2
Independent Claim 232 words
A method for producing a unitary element particularly adapted for use in telecommunication cables, said element comprising a tube of an elastic material having a longitudinally extending slit therein which extends from the outer periphery of the tube to the interior thereof, said tube loosely enclosing one or more optical fibers, said method comprising: uniformly advancing a tube of said material which has been previously extruded and stabilized toward a traction zone, said tube having an inner diameter larger than the diameter of a circle circumscribing said one or more fibers; applying a traction force to said tube in said zone to place the portion of the tube upstream of said zone under tension; upstream of said zone, cutting said tube longitudinally, as the tube is advanced, through one thickness of the tube wall to provide a pair of cut edges extending longitudinally of the tube; separating said edges upstream of said zone to provide a gap therebetween; uniformly advancing said fiber or fibers while inserting them within said tube through said gap; permitting said edges to come together, after the fiber or fibers have been inserted, by reason of the elasticity of the tube material; and collecting the tube with the fiber or fibers loosely enclosed therein, at a point downstream of said traction zone while causing said tube to follow a linear path from said traction zone to said point.
Claim 3
Dependent Claim 20 words
A method as set forth in claim 1 further comprising feeding a filling material into said tube through said gap.
Claim 4
Dependent Claim 34 words
A method as set forth in claim 1 further comprising separating said edges downstream of said gap to provide a further gap and feeding a filling material into said tube through said further gap.
Claim 5
Dependent Claim 35 words
A method as set forth in claim 1, 2 or 3 further comprising applying a further traction force to said tube downstream of said traction zone to tension said tube downstream of said traction zone.
Claim 6
Dependent Claim 39 words
A method as set forth in claim 4 wherein said further traction force is applied to said tube by pulling said tube as it is collected at a rate faster than the advance rate of said fiber or fibers.
Claim 7
Dependent Claim 165 words
Apparatus for producing a unitary element particularly adapted for use in telecommunication cables, said element comprising a tube of an elastic material having a longitudinally extending slit therein which extends from the outer periphery of the tube to the interior thereof, said tube loosely enclosing one or more optical fibers, said apparatus comprising: cutting means for cutting said tube longitudinally and from the exterior to the interior thereof to form a pair of cut edges; first feeding means for feeding said tube to said cutting means; traction means following said cutting means for pulling said tube away from said cutting means; spreading means intermediate said traction means and said cutting means for spreading said edges apart to form a gap therebetween; second feeding means for feeding said one or more fibers toward and into the interior of said tube through said gap; and collecting means following said traction means for collecting said tube with said fiber or fibers therein after they leave said traction means.
Claim 8
Dependent Claim 165 words
Apparatus for producing a unitary element particularly adapted for use in telecommunication cables, said element comprising a tube of an elastic material having a longitudinally extending slit therein which extends from the outer periphery of the tube to the interior thereof, said tube loosely enclosing one or more optical fibers, said apparatus comprising: cutting means for cutting said tube longitudinally and from the exterior to the interior thereof to form a pair of cut edges; first feeding means for feeding said tube to said cutting means; traction means following said cutting means for pulling said tube away from said cutting means; spreading means intermediate said traction means and said cutting means for spreading said edges apart to form a gap therebetween; second feeding means for feeding said one or more fibers toward and into the interior of said tube through said gap; and collecting means following said traction means for collecting said tube with said fiber or fibers therein after they leave said traction means.
Claim 9
Dependent Claim 23 words
Apparatus as set forth in claim 6 wherein said traction means is rectilinear traction means for pulling said tube along a straight line.
Claim 10
Dependent Claim 28 words
Apparatus as set forth in claim 6 or 7 wherein said spreading means comprises guiding means for guiding said fiber or fibers into said tube through said gap.
Claim 11
Dependent Claim 15 words
Apparatus as set forth in claim 7 wherein said guiding means is a capillary tube.
Claim 12
Dependent Claim 14 words
Apparatus as set forth in claim 8 wherein said tube is a metal tube.
Claim 13
Dependent Claim 32 words
Apparatus as set forth in claim 6 or 7 further comprising filling means intermediate said cutting means and said traction means for filling the interior of said tube with a filling material.
Claim 14
Dependent Claim 28 words
Apparatus as set forth in claim 11 wherein said filling means is a capillary tube disposed so that one end thereof extends into said tube between said edges.
Claim 15
Dependent Claim 30 words
Apparatus as set forth in claim 6 or 7 wherein said cutting means comprises a cutting blade and adjusting means for adjusting the relation of said blade to said tube.
Claim 16
Dependent Claim 32 words
Apparatus as set forth in claim 12 wherein said adjusting means comprises means for adjusting the angle of said blade with respect to a plane passing through the axis of said tube.
Claim 17
Dependent Claim 16 words
Apparatus as set forth in claim 6 or 7 wherein said collecting means is a bobbin.
Claim 18
Dependent Claim 27 words
Apparatus as set forth in claim 6 or 7 further comprising further traction means following said first-mentioned traction means for applying a tension force to said tube.
Claim 19
Dependent Claim 25 words
Apparatus as set forth in claim 15 wherein said further traction means is a pulling wheel intermediate said first-mentioned traction means and said collecting means.
Claim 20
Dependent Claim 45 words
Apparatus as set forth in claim 6 or 7 wherein said tube follows a rectilinear path between said traction means and said collecting means and wherein said first feeding means, said traction means and said collecting means are rotatable around the axis of said path.

References Cited (Backward Citations)

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US3576939A Cited
US3710440A Cited
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US3693250A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-07-15 1984-01-14 1984-07-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-07-15 1988-01-14 1988-07-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-07-15 1992-01-14 1992-07-15 $7700.00 Window Closed / Lapsed

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