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US3737997A Expired / Lapsed US ⏱️ 0.0 years remaining

Continuous manufacture of shielded conductors

Assignee: INTERNATIONAL MEASUREMENTS Inc A CORP OF PANAMA
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Filing: 1970-07-13
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Granted: 1973-06-12
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Expires: 1990-07-13
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Abstract

Abstract A method of making continuous lengths of a shielded electrical conductor having a rigid exterior sheath and at least one conductor element held in place therein and surrounded by finely divided and compacted electrical insulation. A supply of metal strip material is continuously removed from a storage roll, and cleaned and positioned by a guide so that, as the strip is formed into a tube, the tube will surround one or more wires or conductive elements which are simultaneously being removed from a storage roll, cleaned, and positioned within the tube being formed by another portion of the guide. During one stage of the tube formation, the insulating material is cleaned and deposited continuously on the strip material from which the tube is being formed, so that the tube will enclose the insulation, and the insulation will in turn aid in positioning the wire within the tube. After formation of the shielded conductor in this manner, the entire conductor is reduced in diameter to compact further the insulation. The formed lengths may thereafter be cut to desired lengths for use as shielded cable, electrical resistance heating elements or thermocouples for temperature detection. Interior tube cleanliness is critical in shielded conductors; the method of the invention enables cleaning to be made more effective and consistent, and to be greatly simplified, and also permits high quality shielded conductors of virtually unlimited length to be made at low cost.

Inventors

  • 👤 B Davis

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 07:43
CPC Classifications
H; H01; H01B; H01B13/00; H01B13/004; H01B7/00; H01B7/16; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49082; Y10T29/49087; Y10T29/49117

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 182 words
A method of continuous manufacture of shielded electrical cable suitable for use in hot environments, comprising positioning at least two continuous electrical conductor means spaced apart from each other, advancing said at least two electrical conductor means from a starting position through a given region lying generally forwardly and axially of the starting position while maintaining the spaced apart relationship, simultaneously moving a continuous length of said wire into said region, advancing a continuous strip of flat metal material past tube forming means so as to form a continuous tube therefrom in a position surrounding said given region, while concurrently depositing a sufficient amount of fluent ceramic insulating material on at least a portion of said strip for enclosure thereof within said tube to fill said tube as said tube is formed, and thereafter advancing said tube, said insulation contained therein and said conductors through means for reducing the diameter of said tube and applying tension to said two conductors thereby maintaining the spaced apart conditions to compact said insulation and permanently position said two conductors therein in the spaced apart condition.
Claim 2
Independent Claim 182 words
A method of continuous manufacture of shielded electrical cable suitable for use in hot environments, comprising positioning at least two continuous electrical conductor means spaced apart from each other, advancing said at least two electrical conductor means from a starting position through a given region lying generally forwardly and axially of the starting position while maintaining the spaced apart relationship, simultaneously moving a continuous length of said wire into said region, advancing a continuous strip of flat metal material past tube forming means so as to form a continuous tube therefrom in a position surrounding said given region, while concurrently depositing a sufficient amount of fluent ceramic insulating material on at least a portion of said strip for enclosure thereof within said tube to fill said tube as said tube is formed, and thereafter advancing said tube, said insulation contained therein and said conductors through means for reducing the diameter of said tube and applying tension to said two conductors thereby maintaining the spaced apart conditions to compact said insulation and permanently position said two conductors therein in the spaced apart condition.
Claim 3
Dependent Claim 24 words
A method as defined in claim 1 in which said strip material is continuously cleaned immediately prior to deposition thereof of said insulating material.
Claim 4
Dependent Claim 25 words
A method as defined in claim 1 in which said conductor means are cleaned immediately prior to being positioned for inclusion within said shielded conductor.
Claim 5
Dependent Claim 34 words
A method as defined in claim 1 in which said tube forming means includes a plurality of sets of hourglass rollers and welding means for permanently joining adjacent edges of said flat material together.
Claim 6
Dependent Claim 20 words
A method as defined in claim 1 in which said fluent insulating material comprises a finely subdivided metallic oxide material.
Claim 7
Dependent Claim 20 words
A method as defined in claim 1 in which said conductor means comprises two electrically conductive wires or differing composition.
Claim 8
Dependent Claim 34 words
A method as defined in claim 1 in which said conductor means comprises two wires of differing compositions said wires being adapted, when joined at their adjacent end portions, to form a thermocouple junction.
Claim 9
Dependent Claim 16 words
A method as defined in claim 1 in which said flat metal material comprises stainless steel.
Claim 10
Dependent Claim 21 words
A method as defined in claim 1 in which said electrical conductor means comprises at least one electrical resistance heating element.
Claim 11
Dependent Claim 21 words
A method as defined in claim 2 in which said cleaning is accomplished by application of ultrasonic energy to said strip.
Claim 12
Dependent Claim 22 words
A method as defined in claim 3 in which said cleaning is accomplished by application of ultrasonic energy to said conductor means.

References Cited (Backward Citations)

US1127281A Cited
US2808492A Cited
US3219785A Cited
US3332138A Cited
US3309458A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1976-06-11 1976-12-11 1977-06-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1980-06-11 1980-12-11 1981-06-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1984-06-11 1984-12-11 1985-06-12 $7700.00 Window Closed / Lapsed

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