Article and device having an amorphous silicon containing a halogen and method of fabrication

Claim 2

A semiconductor device comprising: a layer of amorphous silicon having a semiconductor junction within said layer, said layer containing a halogen selected from the group consisting of chlorine, bromine and iodine, said halogen being present in an amount up to about 7 atomic percent.

Claim 3

The semiconductor device in accordance with claim 1 wherein said layer has a first layer of doped amorphous silicon and a second layer of amorphous silicon on a surface of said first layer.

Claim 4

The semiconductor device in accordance with claim 2 wherein a substrate is on a surface of said first layer opposite said second layer.

Claim 5

The semiconductor device in accordance with claim 3 wherein said substrate is electrically conductive.

Claim 6

The semiconductor device in accordance with claim 1 further comprising an electrically conductive substrate and an electrode on a portion of the surface of said layer.

Claim 7

A semiconductor device comprising: a layer of amorphous silicon on a substrate having a semiconductor junction at said layer wherein said layer has a first layer of doped amorphous silicon and a second layer of amorphous silicon on a surface of said first layer and wherein said layer contains a halogen selected from the group consisting of chlorine, bromine and iodine, said halogen being present in an amount up to about 7 atomic percent, a metallic film on a surface of said second layer providing a semiconductor junction at the interface of said metal film and said second layer, and an electrode on a portion of a surface of said metallic film.

Claim 8

A semiconductor device comprising: a layer of amorphous silicon on a substrate having a semiconductor junction at said layer wherein said layer has a first layer of doped amorphous silicon and a second layer of amorphous silicon on a surface of said first layer and wherein said layer contains a halogen selected from the group consisting of chlorine, bromine and iodine, said halogen being present in an amount up to about 7 atomic percent, a metallic film on a surface of said second layer providing a semiconductor junction at the interface of said metal film and said second layer, and an electrode on a portion of a surface of said metallic film.

Claim 9

The semiconductor device in accordance with claim 6 wherein said second layer is one micron or less in thickness and said metallic film is of a material having a work function of 4.5 eV or greater.

Claim 10

The semiconductor device in accordance with claim 7 wherein an antireflection layer is on said electrode and on the surface of said metallic film not occupied by said electrode and opposite said layer, said antireflection layer having a solar radiation incident surface opposite said metallic film.

Claim 11

The semiconductor device in accordance with claim 8 wherein the dopant concentration of said first layer is graded such that it is a maximum at the interface of said first layer and said substrate and decreases in the direction of the interface of said first and second layers.

Claim 12

The semiconductor device in accordance with claim 9 wherein the dopant concentration at the interface of said first and second layers is electrically insignificant.

Claim 13

The semiconductor device in accordance with claim 10 wherein the maximum dopant concentration is on the order of 5 atomic percent.

Claim 14

The semiconductor device in accordance with claim 8 wherein the dopant concentration of said first layer is substantially uniform through said first layer.

Claim 15

A semiconductor device comprising: a layer of amorphous silicon having a semiconductor junction within said layer, said layer containing a halogen selected from the group consisting of chlorine, bromine and iodine and said layer on a substrate prepared by; (a) exposing said substrate to a gas atmosphere containing hydrogen and a deposition gas containing silicon and a halogen selected from the group consisting of chlorine, bromine, and iodine, and (b) initiating a glow discharge.

Claim 16

A semiconductor device comprising: a layer of amorphous silicon having a semiconductor junction within said layer, said layer containing a halogen selected from the group consisting of chlorine, bromine and iodine and said layer on a substrate prepared by; (a) exposing said substrate to a gas atmosphere containing hydrogen and a deposition gas containing silicon and a halogen selected from the group consisting of chlorine, bromine, and iodine, and (b) initiating a glow discharge.

Claim 17

The article in accordance with claim 13 wherein said gas atmosphere has a volume ratio of hydrogen to deposition gas 2:1 or greater.

Claim 18

The article in accordance with claim 14 wherein said deposition gas is dichlorosilane (SiH 2 Cl 2 ).

Claim 19

The article in accordance with claim 14 wherein said deposition gas is chlorosilane (SiH 3 Cl).

Claim 20

The article in accordance with claim 14 wherein said deposition gas is trichlorosilane (SiHCl 3 ).

Claim 21

The article in accordance with claim 14 wherein said deposition gas is bromosilane (SiH 3 Br).

Claim 22

The article in accordance with claim 14 wherein said deposition gas is dibromosilane (SiH 2 Br 2 ).

Claim 23

The article in accordance with claim 14 wherein said deposition gas is silicontetrachloride (SiCl 4 ).

Claim 24

The semiconductor device in accordance with claim 13 wherein said layer has a first layer of doped amorphous silicon and a second layer of amorphous silicon on a surface of said first layer.

Claim 25

The semiconductor device in accordance with claim 21 wherein said substrate is electrically conductive.

Claim 26

The semiconductor device in accordance with claim 13 further comprising an electrically conductive substrate and an electrode on a portion of the surface of said layer.

Claim 27

A semiconductor device according to claim 13 wherein the amorphous silicon layer is annealed at a temperature in the range of 200° C. to 400° C. for a period of from a few minutes to several hours.

Claim 28

A semiconductor device having a semiconductor junction comprising: a layer of amorphous silicon said layer containing a halogen selected from the group consisting of bromine, chlorine, and iodine said layer situated on a substrate wherein said layer has a first layer of doped amorphous silicon and a second layer of amorphous silicon on a surface of said first layer, a metallic film on a surface of said second layer providing a semiconductor junction at the interface of said metallic film and said second layer, and an electrode on a portion of a surface of said metallic film prepared by; (a) exposing said substrate to a gas atmosphere containing hydrogen and a deposition gas containing silicon and a halogen selected from the group consisting of chlorine, bromine and iodine, and (b) initiating a glow discharge.

Claim 29

A semiconductor device having a semiconductor junction comprising: a layer of amorphous silicon said layer containing a halogen selected from the group consisting of bromine, chlorine, and iodine said layer situated on a substrate wherein said layer has a first layer of doped amorphous silicon and a second layer of amorphous silicon on a surface of said first layer, a metallic film on a surface of said second layer providing a semiconductor junction at the interface of said metallic film and said second layer, and an electrode on a portion of a surface of said metallic film prepared by; (a) exposing said substrate to a gas atmosphere containing hydrogen and a deposition gas containing silicon and a halogen selected from the group consisting of chlorine, bromine and iodine, and (b) initiating a glow discharge.

Claim 30

The semiconductor device in accordance with claim 25 further comprising the steps of depositing a metallic film on the formed amorphous silicon layer and depositing an electrode on the deposited metallic film.

Claim 31

In a method of fabricating a semiconductor device having a layer of amorphous silicon, said layer having a semiconductor junction within said layer, said layer containing a halogen selected from the group consisting of chlorine, bromine and iodine, said halogen being present in an amount up to about 7 atomic percent, the step of: heating said device to a temperature in a range of 150° C. to 250° C. for a period of about 5 to 30 minutes.

Claim 32

In a method of fabricating a semiconductor device having a layer of amorphous silicon, said layer having a semiconductor junction within said layer, said layer containing a halogen selected from the group consisting of chlorine, bromine and iodine, said halogen being present in an amount up to about 7 atomic percent, the step of: heating said device to a temperature in a range of 150° C. to 250° C. for a period of about 5 to 30 minutes.

Claim 33

In a method of fabricating a semiconductor device having a layer of a amorphous silicon, said layer having a semiconductor junction at said layer, said layer having a first layer of doped amorphous silicon and a second layer of amorphous silicon on a surface of said first layer and a metallic film on a surface of said second layer providing a semiconductor junction at the interface of said metallic film and said second layer, and an electrode on a portion of a surface of said metallic film, said layer containing a halogen selected from the group consisting of chlorine, bromine and iodine, said halogen being present in an amount up to about 7 atomic percent, the step of: heating said device to a temperature in a range of 150° C. to 250° C. for a period of about 5 to 30 minutes.

Claim 34

In a method of fabricating a semiconductor device having a layer of a amorphous silicon, said layer having a semiconductor junction at said layer, said layer having a first layer of doped amorphous silicon and a second layer of amorphous silicon on a surface of said first layer and a metallic film on a surface of said second layer providing a semiconductor junction at the interface of said metallic film and said second layer, and an electrode on a portion of a surface of said metallic film, said layer containing a halogen selected from the group consisting of chlorine, bromine and iodine, said halogen being present in an amount up to about 7 atomic percent, the step of: heating said device to a temperature in a range of 150° C. to 250° C. for a period of about 5 to 30 minutes.

Claim 35

An article comprising: a substrate; and a layer of amorphous silicon, fabricated by a glow discharge, deposited on said substrate, means for defining a rectifying junction within or at the surface of said layer, wherein said layer contains a halogen selected from the group consisting of chlorine, bromine and iodine in an amount up to about 7 atomic percent.

Claim 36

An article comprising: a substrate; and a layer of amorphous silicon, fabricated by a glow discharge, deposited on said substrate, means for defining a rectifying junction within or at the surface of said layer, wherein said layer contains a halogen selected from the group consisting of chlorine, bromine and iodine in an amount up to about 7 atomic percent.

Claim 37

The article according to claim 29 wherein said layer has regions of differing conductivity.